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MAXPhotonics MFSC-1000X G4.0 Series, User Manual

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MAXPhotonics MFSC-1000X G4.0 Series User Manual Download Page 27

27

Chapter 5 Disassembly Guide

2-Packing List

No.

Names of fittings

Description

Unit

Quantity

1

Fiber Laser

MFSC  XXXX

Pc

1

2

External signal wire

3 M

Pc

1

3

Power Keys

Pc

2

4

Lens cleaning paper

Pc

4

5

Sample of QBH water 

pipe

Ф6x4mm

Pc

1

6

Sample of water 

pipe of laser

Ф12x8mm

Pc

1

7

Cable

10m

Pc

1

Summary of Contents for MFSC-1000X G4.0 Series

Page 1: ...MFSC 1000X 1500X G4 0 CW Fiber Laser Series Maxphotonics Co Ltd ...

Page 2: ...urthermore Maxphotonics does not assume responsibility for any infringement of patents or other rights of third parties due to use of the information contained in this document Maxphotonics shall not be liable for errors contained in this document or for direct or indirect damages of relevant equipment Maxphotonics and the Maxphotonics Logo are registered trademarks of Maxphotonics Co Ltd and the ...

Page 3: ...nics products Please take time to read and understand this User s Guide and familiarize yourself with the operating and maintenance instructions before you use the product We strongly recommend that the operator read the Section 2 titled Safety Information prior to operating the product This User s Guide should stay with the product to provide you and all future users and owners of the product wit...

Page 4: ... is the second largest domestic fiber laser manufacturer in the domestic market Maxphotonics specializes in the research development production and sales of fiber lasers including pulsed fiber lasers continuous fiber lasers and direct diode lasers It also implements pump sources combiners fiber gratings isolators laser output heads and stripping Optical devices such as molds acousto optic modulato...

Page 5: ...rmation 16 Chapter 3 Product Description 17 1 Features 17 2 Module Configuration 17 3 Laser Model Designation Codes 18 4 Certification 18 5 Front Panel Description 18 6 Back Panel Description 19 7 Optical Output Terminal 20 Chapter 4 Specification 21 1 Optical Characteristic Parameters 21 2 General Characteristic Parameters 22 3 Water Cooling Condition 22 4 QBH Water Cooling Condition 23 5 Install...

Page 6: ...Electrical Power Connection 28 3 Extension Interface 29 4 Fiber Connector Inspection and Cleaning Guide 30 5 Start Steps 34 6 Mode Description 34 7 Software Description 35 8 Error List 39 Chapter 7 Service and Maintenance 41 1 Maintenance Notes 41 2 Service Statements 42 Chapter 8 Warranty Statements 43 1 General Items 43 2 Warranty Limitations 43 ...

Page 7: ...safe and reliable device Laser light exhibits unique characteristics that may pose safety hazards Therefore the laser light can t be normally associated with other light sources and all operators and people near the laser must be aware of these special hazards In order to ensure the safe operation and optimal performance of the product please follow all warnings and safety instructions in this gui...

Page 8: ...to you or others body Do not violate the requirements of the warning label during operation to ensure the personal safety of the operator Refers to a potential hazard on product It requires a procedure that if not correctly followed may result in damage to the product or components In order to ensure normal use of equipment do not violate the requirement of the CAUTION sign NO SYMBOL IMPORTANT Ref...

Page 9: ...rial or equipments provided by following laser protective equipment suppliers for you including LaserVision USA Kentek Corporation Rochwell Laser Industries etc All the supplier information is provided by Maxphotonics only for the convenience to use so Maxphotonics assumes no responsibility for any problem caused by using the products of abovementioned suppliers NOTE This device is classified as a...

Page 10: ...ART 15 Class A ICES 003 issue 6 Class A EN 61000 3 3 2013 EN 61000 3 2 2014 EN 61000 4 2 2009 EN 61000 4 3 2006 A2 2010 EN 61000 4 4 2012 EN 61000 4 5 2014 A1 2017 EN 61000 4 6 2014 EN 61000 4 8 2010 EN 61000 4 11 2004 A1 2017 Power supply safety EN 61010 1 2010 Laser safety EN 60825 1 2014 CDRH 21 CFR 1040 10 Functional safety EN 60950 1 2006 A11 2009 A1 2010 A12 2011 A2 2013 ...

Page 11: ...Class 4 instrument according to Chapter 8 EN 60825 1 4 General Safety Instructions 1 Specular Reflection There are often numerous secondary laser beams produced at various angles in the output port of the laser These divergent beams are produced when the primary beam of laser reflects off a smooth surface and they are called specular reflections Although these secondary beams may be less powerful ...

Page 12: ...t components at eye level 3 Equip with laser beam casing 4 Remove the end cover before switch ON laser Or else the output head will be damaged irreversibly 5 Ensure that all personal protective equipment is suitable for the output power and wavelength range of the laser 6 Use the laser in a room with access controlled by door interlocks Post warning signs Limit the safety areas to operate the lase...

Page 13: ...se refer to the Optical Fiber Connector Inspection and Cleaning Guide Hot or molten pieces of metal may be produced when the laser is under operation Exercise caution if debris is produced in operation When implement commissioning and calibration of laser output it s necessary to set the quality of the spot emitted from the laser at low power levels via an infrared viewer and then gradually increa...

Page 14: ...ds to be done by Chuangxin laser professionals 6 Do not remove the casing disassemble the laser and damage related labels there is a risk of electric shock or burns 7 Any product that has been disassembled and disassembled will no longer enjoy warranty rights WARNING The input voltage of the laser is Single phase alternating current 200 240VAC 1000X single phase alternating current 200 240VAC 1500...

Page 15: ...midity control and dustproof function Do not expose the laser to high temperature and high humidity 2 Operating the equipment at high temperatures accelerates aging increases current thresholds and reduces laser sensitivity and conversion efficiency If the device is overheated please stop using it and ask for help from Chuangxin Laser Caution Please operate the equipment carefully to avoid acciden...

Page 16: ...0 34 LASER American National Standards Institute ANSI Z136 1 American National Standard for the Safe Use of Lasers Available through LIA International Electro technical Commission IEC 60825 1 Edition 1 2 Center for Devices and Radiological Health 21 CFR 1040 10 Performance Standards for Light Emitting Products US Department of Labor OSHA Publication 8 1 7 Guidelines for Laser Safety and Hazard Ass...

Page 17: ...ields of puching welding cutting etc Main Features 1 High quality laser output 2 High power high efficiency 3 High reliability long service life 4 Compact rugged package 5 Extension programming interface Applications 1 Industrial applications 2 Scientific research 2 Module Configuration Maxphotonics offers many configurable modes This manual will give complete instructions for all modes please ref...

Page 18: ...Maxphotonics immediately 5 Front Panel Description Model Model Coding Rules MFSC 1000X G4 0 Maxphotonics Single mode CW Fiber Laser 1000X MFSC 1500X G4 0 Maxphotonics Single mode CW Fiber Laser 1500X ITEMS FUNCTION DESCRIPTION OFF ON Key Switch Power switch of laser EMERGENCY STOP Emergency Stop Switch Emergency stop START Start Switch Start laser on off signal of hardware ALARM Abnormal situation...

Page 19: ... 240VAC power input POWER MFSC 1000X G4 0 200 240VAC switch AC 220V MFSC 1500X AC 380V optional G4 0 200 240VAC 360 440VAC optional AC power input POWER MFSC 1500X G4 0 200 240VAC 360 440VAC optional AC power switch WATER OUT Water cooling output port WATER IN Water cooling input port OPTICAL OUTPUT Laser output connector ETHERNET Ethernet port ...

Page 20: ... output head come with a protective window that can be replaced if damaged Please refer to 6 4 about the cleaning method Make sure that the black end cap of the QBH head is removed prior to use and is usually arranged with the laser Fiber output head G4 1 QBH head Fiber output head G4 QBH head ...

Page 21: ...W 3 5 nm 7 Short term power instability 100 CW 1h 1 1 5 8 Long term power instability 100 CW 24h 2 3 9 Beam quality BPP 50um QBH Output 1 5 mm x mrad 10 Laser switching ON time 10 90 Output 50 100 μs 11 Laser switching OFF time 90 10 Output 50 100 μs 12 Modulation rate 100 Output 20 KHz 13 Red guide laser power 100 Output 200 μW 14 Feeding fiber cable length MFSC 1000X G4 0 10 5 15 optional m Feed...

Page 22: ...MFSC 1500X G4 0 36 2 3 Water Cooling Condition No Characteristics Min Unit 1 Cooling Method Water Cooling 2 Ambient Temperature 30 30 Chiller Set Temperature Summer 26 Winter 22 3 Hydraulic pressure 3 bar 4 MFSC 1000X G4 0 Water Flow Requirements 10 L min MFSC 1500X G4 0 Water Flow Requirements 15 5 MFSC 1000X G4 0 Chiller Rated Cooling Capacity Requirements 2 5 kw MFSC 1500X G4 0 Chiller Rated Co...

Page 23: ...ar Cooling Temperature Water cooling Outer diameter inner diameter Φ6 Φ4 2 3 28 30 NOTE External light path tube inner diameter 8mm length 15m The length of the Φ6 pipe connected to the LOE after switching from the external light path is 1m QBH is connected in series with the cutting head The above recommended external light path water pressure requires the pressure drop of the cutting head Δp 1 5...

Page 24: ...rating environment of the laser to reduce the probability of failure due to condensation We recommende to prepare an air conditioned room for the laser so that the temperature in the air conditioned room is 30 C and the relative humidity is 70 The water cooler should be placed in a different space from the laser It is forbidden to place the water cooler in the air conditioned room The laser head w...

Page 25: ...25 Chapter 4 Specification 6 Structural Layout Laser Three Views Unit mm ...

Page 26: ... it out carefully to ensure that the maximum bending radius of the fiber optic cable is 200mm When removing it is recommended that the three people cooperate with each other Two people lift the laser body and the other person is responsible for removing the cable 4 Remove the foam cover and take out the accessory 5 Please check the accessories according to the Packing List 6 Please keep all the it...

Page 27: ...Names of fittings Description Unit Quantity 1 Fiber Laser MFSC XXXX Pc 1 2 External signal wire 3 M Pc 1 3 Power Keys Pc 2 4 Lens cleaning paper Pc 4 5 Sample of QBH water pipe Ф6x4mm Pc 1 6 Sample of water pipe of laser Ф12x8mm Pc 1 7 Cable 10m Pc 1 ...

Page 28: ...hall be connected to single phase AC current Please make sure the grounding cord is perfectly connected or the laser may be damaged potentially For ensuring the safety feature Maxphotonics recommends you connect a 32A circuit breaker air switch in series between the power supply unit and the laser This electric power shall be in close proximity to the power supply unit of the equipment and can be ...

Page 29: ...H 20VDC V 24VDC LOW 0VDC V 5VDC 5mA I 15mA 4 Black And White Modulation input 16 Yellow External light HIGH 20VDC V 24VDC LOW 0VDC V 5VDC 5mA I 15mA 3 Yellow Black External light 15 Green DA 0 10V input Control laser output power 1V 10 10V 100 2 Green And White DA 0 10V input 14 Brown Fault output 1 Dry contact output ON fault OFF normal contact voltage V 30VDC contact current I 100mA 1 Brown And ...

Page 30: ... 6 Light source CAUTION It is imperative that the protective lens are checked for dirt dust or damage before you use the fiber connector It will lead to heavy damage if the laser equipped with dirty or damaged fiber connector The use of a dirty fiber connector can result in laser damage which is not covered by the Maxphotonics warranty The laser will not be covered by the Maxphotonics warranty if ...

Page 31: ...e the black outer protective sleeve and leave the white inner cap on and clean the fiber connector exterior with optical cleaner wipe it with a clean optical wipe and dry it with compressed air 3 Place fiber connector in the holder of the microscope remove the white inner cap from the connector 4 Focus the microscope onto the connector surface so that the protective lens can be seen clearly from t...

Page 32: ... the outer sleeve onto the cleaned fiber connector 7 Take out the cap and sleeve then connect the fiber connector with cutting head quickly and fasten them Place the cap face down on a clean surface or a lint free wipe Take out the cap and sleeve Install fiber connector under microscope ...

Page 33: ... Do not touch the tip of the cleaning swab with your fingers Please don t forget to clean when you put back the protective cover and sleeve When using compressed air do not blow dirt directly from the front Use side blowing to avoid dirt from entering the surface If the fiber optic connector cannot be replaced immediately on the optical component cover the tail with a protective cover that has bee...

Page 34: ...ure that the end surface of the collimator is clean and not covered with impurities 4 Make sure that the emergency stop switch is turned on 5 Open the power supply of the laser 6 Place the key switch of the front panel on position ON 7 Press the START button on the front panel For external control method 6 Mode Description The working modes of the laser are as follows 1 Internal control Control th...

Page 35: ...cial website announcement without notice URL http en maxphotonics com En Software html 2 Decompress the downloaded compressed package and install the operating environment NET4 6 and monitoring software G3 Series n n n n referring to the G3 Series Software Installation Guide Win10 system or system with NET 4 6 installed no need to install NET4 6 3 After installing the operating environment and mon...

Page 36: ... interface 6 If the laser backplane is an RS232 interface the monitoring software communication mode is selected as COM the default is COM and the corresponding COM number is selected and then click the Login button to try to connect with the laser 7 If the laser backplane is an EtherNet interface select the communication mode of the monitoring software as IP2 enter the laser IP address default is...

Page 37: ...37 Chapter 6 Operation Guide ...

Page 38: ...38 Chapter 6 Operation Guide 8 Decryption page Tip The software installation and use instructions specific details official website software manual ...

Page 39: ...se the emergency stop switch the laser will work again after being restarted if this fault still exists please contact Maxphotonics 4 Water flow alarm pump source temperature alarm Chiller or laser internal pipeline failure Please check the pressure of the chiller water pressure gauge check whether the water inlet and outlet pipes are reversed check the water pipes or use air guns to empty the pip...

Page 40: ...s not inserted in the internal part of the cutting head if this cause is excluded please contact Maxphotonics 8 Encrypted alarm Laser encryption expires The ALARM indicator and ACTIVE indicator on the front panel flash red and green alternately Please contact Chuangxin customer service personnel to continue normal use ...

Page 41: ...ative after finding the faults Upon receiving our authorization you need to pack the product in a suitable package and return it You should keep the proof when finding any damage after receiving the product so as to claim the rights to shippers IMPORTANT Do not send any product to Maxphotonics without RMA If the product is beyond the warranty period or the warranty scope customers shall be respons...

Page 42: ...nd flowing the operation steps stictly Please call the Customer Service Department for other questions Please call the Customer Service Department for other questions 400 900 9588 Your problems will be follow up by our technical support group after verified If the problems cannot be solved you may need to return the product to Maxphotonics for further troubleshooting ...

Page 43: ...uction technology within the warranty period and repairs or replacement of all the products within the warranty scope are carried out according to the rest of the warranty period of primary products 2 Warranty Limitations Under the following circumstances the products parts including the fiber connectors or equipment are not within the warranty scope 1 Tampered opened detached or reconstructed by ...

Page 44: ...nformation above and operate according to the User Guide and specification or the faults arising therefrom are not included in the warranty scope IMPORTANT Within the warranty scope purchasers must feedback within 31 days after finding the product defect Maxphotonics does not grant any Third Party rights to repair or replace the parts the equipment or other Maxphotonics products ...

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