LIFT CORPORATION
Sht. 18 of 56 DSG#
M-19-12
Rev.
-
Date: 01/06/20
ROUTING POWER CABLES
1.
Remove the small parts and manual kit
from the housing. Refer to
Sheet 4
for con-
tents of the kits.
2.
Install circuit breaker
(FIG. 18-1)
inside the en-
gine compartment near truck battery
(+)
termi-
nal and away from moving parts. Allow enough
room for power cables to be run and for easy
access to circuit breaker.
3.
Pull the
(+) and (-)
power cables through the cord grip
on back of main frame housing. Leave about 2” of
slack, for power cables, inside main frame housing.
4.
Route power cables along truck frame to truck
battery
(FIG. 18-1)
. Pull extra cable beyond
the battery terminals. Then, separate positive
(+)
cable from negative
(-)
cable.
5.
Cut positive
(+)
cable to the length required to
reach the
AUX
terminal of the circuit breaker
(FIG. 18-1),
without putting strain on the con-
nection. Install copper lug (Kit item)
(FIGS.
18-2 and 18-3)
. Then, connect to
AUX
termi-
nal on 150A circuit breaker.
6.
Cut remaining positive
(+)
cable long enough to
reach from the circuit breaker
BAT
terminal to the
positive
(+)
battery terminal
(FIG. 18-1)
without put-
ting strain on the connection. Install copper lugs (Kit
item) on both ends of cable
(FIGS. 18-2 and 18-3)
.
Then, connect cable to
BAT
terminal on 150A circuit
breaker and positive
(+)
terminal on battery.
RUNNING POWER CABLES FROM
LIFTGATE TO BATTERY
FIG. 18-1
(+) CABLE
(-) CABLE
BATTERY
150A CIRCUIT
BREAKER
MAIN FRAME
HOUSING
PLACING COPPER LUG & HEATSHRINK
TUBING ON POWER CABLE
FIG. 18-2
COPPER LUG
POWER CABLE
(BARE WIRE END)
HEATSHRINK
TUBING
TYPICAL POWER CABLE WITH
COPPER LUG INSTALLED
FIG. 18-3
7.
Cut negative
(-)
cable to length required to reach negative
(-)
battery terminal
without putting strain on the connection. Install copper lug (Kit item)
(FIGS.
18-2 and 18-3)
. Then, connect cable to negative
(-)
terminal on battery.