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KICKBACK

Kickback is a sudden reaction to a pinched, bound or misaligned saw blade, causing 

an uncontrolled saw to lift up and out of the workpiece toward the operator. When the 

blade is pinched or bound tightly by the kerf closing down, the blade stalls and the 

motor reaction drives the unit rapidly back toward the operator. If the blade becomes 

twisted or misaligned in the cut, the teeth at the back edge of the blade can dig into 

the top surface of the wood causing the blade to climb out of the kerf and jump back 

toward the operator.
Kickback is more likely to occur when any of the following conditions exists.

1. IMPROPER WORKPIECE SUPPORT

•     Sagging or improper lifting of the cut off piece can cause 

pinching of the blade and lead to kickback.

•     Cutting through material supported at the outer ends 

only can cause kickback. As the material weakens it sags, 

closing down the kerf and pinching the blade.

•     Cutting off a cantilevered or overhanging piece of material 

from the bottom up in a vertical direction can cause 

kickback. The falling cut off piece can pinch the blade.

•     Cutting off long narrow strips (as in ripping) can cause kickback. The cut off strip 

can sag or twist closing the kerf and pinching the blade.

•     Snagging the lower guard on a surface below the material being cut momentarily 

reduces operator control. The saw can lift partially out of the cut increasing the 

chance of blade twist.

2. IMPROPER DEPTH OF CUT SETTING ON SAW

To make the most efficient cut, the blade should protrude only far enough to expose 

one-half of a tooth. This allows the shoe to support the blade and minimizes twisting 

and pinching in the material. 

3. BLADE TWISTING (MISALIGNMENT IN CUT)

•     Pushing harder to cut through a knot, a nail, or a hard grain area can cause the 

blade to twist.

•     Trying to turn the saw in the cut (trying to get back on the marked line) can cause 

blade twist.

•     Overreaching or operating the saw with poor body control (out of balance), can 

result in twisting the blade.

•     Changing hand grip or body position while cutting can result in blade twist.
•     Backing up the saw to clear blade can lead to twist.

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4. MATERIALS THAT REQUIRE EXTRA ATTENTION

•     Wet lumber.
•     Green lumber (material freshly cut or not kiln dried).
•     Pressure-treated lumber (material treated with preservatives or anti-rot chemicals).

5. USE OF DULL OR DIRTY BLADES

Dull blades cause increased loading of the saw. To compensate, an operator will usually 

push harder which further loads the unit and promotes twisting of the blade in the kerf. 

Worn blades may also have insufficient body clearance which increases the chance of 

binding and increased loading.

6. LIFTING THE SAW WHEN MAKING A BEVEL CUT

Bevel cuts require special operator attention to proper cutting techniques—especially 

guidance of the saw. Both blade angle to the shoe and greater blade surface in the 

material increase the chance for binding and misalignment (twist) to occur.

7. RESTARTING A CUT WITH THE BLADE TEETH JAMMED AGAINST THE 
MATERIAL

The saw should be brought up to full operating speed before starting a cut or restarting 

a cut after the unit has been stopped with the blade in the kerf. Failure to do so can 

cause stalling and kickback.
Any other conditions which could result in pinching, binding, twisting, or misalignment 

of the blade could cause kickback. Refer to the sections Further Safety Instructions for 

All Saws and Blades for procedures and techniques that will minimize the occurrence of 

kickback.

WARNING!

Never tie the lower blade guard in a raised position. Never 

move the saw backwards when pocket cutting.

model no. 054-8355-0  |  contact us 1-888-670-6682

Summary of Contents for 054-8355-0

Page 1: ......

Page 2: ...RUCTIONS This manual contains important safety and operating instructions Read all instructions and follow them with use of this product TECHNICAL SPECIFICATIONS 4 SAFETY INSTRUCTIONS 5 IMPORTANT INFORMATION 13 SYMBOL 14 PARTS LIST 15 KNOW YOUR TOOL 17 OPERATING INSTRUCTIONS 19 MAINTENANCE 30 WARRANTY 32 TABLE OF CONTENTS TABLE OF CONTENTS ...

Page 3: ...control ELECTRICAL SAFETY Power tool plugs must match the outlet Never modify the plug in any way Do not use any adaptor plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is ear...

Page 4: ...ng the power tool accidentally Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users Maintain power tools and accessories Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power ...

Page 5: ...rging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire SERVICE Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained Never service damaged battery packs Service of battery packs should only be performed by the manufacturer or aut...

Page 6: ...r mouth eyes or lay on the skin may promote absorption of harmful chemicals SAFETY RULES FOR BATTERY PACK AND CHARGER If the battery pack casing is cracked or damaged do not insert into charger There is a danger of electric shock or electrocution Don t allow any liquid to get inside charger Electric shock may result To facilitate cooling of the battery pack after use avoid placing the charger or b...

Page 7: ...ow 0 C 32 F or above 45 C 113 F This is important and will prevent damage to the battery pack Do not incinerate the battery pack even if it is seriously damaged or is completely worn out The battery can explode in a fire Never attempt to open the battery pack for any reason If the plastic housing of the battery pack breaks or cracks immediately discontinue use and do not recharge The length of ser...

Page 8: ...SYMBOL SYMBOL Some of the following symbols may be used on this tool Please study them and learn their meaning Proper interpretation of these symbols will allow you to operate the tool better and more safety No Description V Volts A Amperes Hz Hertz W Watts n0 No load speed RPM Revolutions per minute BPM Beats per minute Alternating current Direct current Ah Ampere hours Li ion Lithium ion battery...

Page 9: ...utting support 20 Depth adjusting lever 21 Remaining power indicator PARTS LIST KNOW YOUR TOOL model no 054 8355 0 contact us 1 888 670 6682 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 22 33 34 13 35 26 36 37 38 39 40 41 43 44 39 46 45 45 48 42 47 21 20 19 18 15 16 17 ...

Page 10: ...to cause severe injury Before attempting to use this cordless tool become familiar with all of its operating features and safety requirements To reduce the risk of serious personal injury turn tool off and disconnect battery pack before making any adjustments or removing installing attachments or accessories CAUTION When placing battery pack in the tool be sure raised rib on battery pack aligns wi...

Page 11: ...harged batteries as soon as possible after use or battery life may be greatly diminished For longest battery life do not discharge batteries fully The working temperature of the charger is 4 40 C 40 104 F When the charger detects a malfunction in the battery two charging lights will blink at the same time Please remove the battery and allow it to cool down for 15 30 minutes Then re insert the batt...

Page 12: ...t If the allowable battery temperature range is exceeded the saw will automatically STOP operating and will not restart until it has cooled to a safe level LOW VOLTAGE CUT OUT The battery pack used on this tool is fitted with a low voltage cut out feature within the circuitry The low voltage cut out feature operates when the voltage drops below a pre set value This feature automatically stops the ...

Page 13: ...ated by the markings on the bevel scale Tighten the bevel adjusting knob securely ADJUSTING THE BLADE TO SHOE The shoe has been adjusted at the factory to a 90 setting Inspect the saw regularly to make sure the blade is 90 to the shoe Remove battery pack Set the bevel pointer to zero To make sure the blade is 90 to the shoe place saw on the blade side and retract lower guard Place a square against...

Page 14: ...ows proper sawing position Note that hands are kept away from cutting area To avoid kickback DO support board or panel NEAR the cut Fig S DON T support board or panel away from the cut Fig T Place the work with its good side the one on which appearance is most important down The saw cuts upward so any splintering will be on the work face that is up when you cut it OPERATING INSTRUCTIONS OPERATING ...

Page 15: ...cut through a knot a nail or a hard grain area can cause the blade to twist Trying to turn the saw in the cut trying to get back on the marked line can cause blade twist Overreaching or operating the saw with poor body control out of balance can result in twisting the blade Changing hand grip or body position while cutting can result in blade twist Backing up the saw to clear blade can lead to twi...

Page 16: ...cause product damage To ensure safety and reliability all repairs should be performed by a qualified service technician It is not recommended to use compressed dry air to clean the tool If cleaning with compressed air is the only method available always wear safety goggles or safety glasses with side shields If the operation is dusty also wear a dust mask Do not at any time allow brake fluids gaso...

Page 17: ...iler or manufacturer or persons authorized by either of them have repaired or replaced them i this warranty will not apply to any product that was sold to the original purchaser as a reconditioned or refurbished product unless otherwise specified in writing j this warranty will not apply to any product or part thereof if any part from another manufacturer is installed therein or any repairs or alt...

Page 18: ...hts and you may have other rights which may vary from province to province The provisions contained in this warranty are not intended to limit modify take away from disclaim or exclude any statutory warranties set forth in any applicable provincial or federal legislation In addition to the 5 Year Limited Warranty this MAXIMUM product is covered by our 1 YEAR REPAIR WARRANTY Maximum Canada will mai...

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