maximatecc CCpilot VA Technical Manual Download Page 1 | Manualshive

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2017-03-13

www.maximatecc.com

Technical Manual

CCpilot VA

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Summary of Contents for CCpilot VA

Page 1: ...1 2 2017 03 13 www maximatecc com Technical Manual CCpilot VA ...

Page 2: ...CCpilot VA 1 2 Technical Manual 2017 03 13 www maximatecc com ...

Page 3: ...installation 12 3 5 Special considerations 13 3 6 Handling and maintenance 14 4 Basic operation 15 4 1 Turning ON OFF 15 4 2 Suspending resuming 16 4 3 Adjusting the screen and button brightness 17 4 4 Using the touch screen 17 4 5 Status notification 18 4 6 Error codes button backlight and buzzer notifications 19 5 Interface overview 20 5 1 Storage memory 20 5 2 Front panel 20 5 3 Buzzer 20 5 4 A...

Page 4: ...imatecc com 3 6 2 USB Mini B connector pinout 28 7 Specifications 29 7 1 Technical data 29 7 2 Environmental specifications 35 7 3 EMC specification 36 7 4 Weight and dimensions 37 8 Technical Support 38 9 Trademarks and Terms of use etc 39 10 Index 40 ...

Page 5: ...ilot VA with pushbuttons and taped capacitive touch screen CCpilot VA with pushbuttons and optically bonded capacitive touch screen All models offer the same level of CPU performance and external connectors interfaces The above product models are compatible with the CrossLink AI module to support wireless interfaces GSM GPRS WLAN and Bluetooth for communication and GPS for positioning 1 1 1 Custom...

Page 6: ...Ruggedization The CCpilot VA device has been designed to manage tough environmental demands Much effort has been put into designing and selecting system components to provide a reliable and robust device Thorough testing has been performed in order to ensure compliance to a broad range of applicable regulatory requirements and to meet the user expectations of a ruggedized device for vehicle and ma...

Page 7: ...ront side view At the front side of the device there is a 7 display with either a protective glass or a glass with projected capacitive touch sensor PCAP There are 10 x soft keys with user configurable functionality backlight control power on off suspend resume or application specific functions The buttons are backlit to be clearly visible also at dark conditions There is also a light sensor in th...

Page 8: ...and an additional USB Mini B receptacle located under a sealed cover There are also mounting holes for 1 5 RAM ball mount RAM 202U or custom bracket for panel mounting and a GORE TEX membrane for ventilation CCpilot VA rear side view External connectors Deutsch DTM GORE TEX membrane under mount for added protection Identification label Mounting holes for RAM 202U Cover for USB connector ...

Page 9: ...stening methods it is recommended to use 3 pc M5 x 0 8 button head screws of type MRT Torx length should be 12 mm The recommended fastening torque is 1 5 2 0 Nm Using a split ring or toothed lock washer is recommended Ensure that the M5 mounting screws are clean and dry before mounting Note that the depth of the threaded holes is 9 5 mm Be careful not to use too long screws which may damage the de...

Page 10: ...g to figure below A drawing in DXF format for precision cutting of panels is available upon request The device has a built in gasket to provide some amount of sealing towards the panel Ensure that the device is mounted to a smooth flat surface Fastening the device to an uneven surface will affect the sealing property and may stress the enclosure or damage the outer flange leading to premature fail...

Page 11: ...o prevent cable fire in case of short circuit an external fuse must always be used when powering the device from a high current capable power source for example a vehicle battery The fuse shall be located as close to the battery power source as practically possible A recommendation is to place the fuse at a maximum distance of 15 cm 6 inches from the terminal of the source Fuse rating shall be dim...

Page 12: ...ly according to the example above the CCpilot VA device s will automatically start up when the Turnkey switch S2 is closed and shut down when the switch is opened Note that the on off behaviour of the CCpilot VA described is the default configuration Its response to the on off signal may be disabled or changed by user applications For example the signal may be configured for suspending and resumin...

Page 13: ...variants Capacitive touch screens are by design sensitive to common mode noise i e electrical noise between its ground reference and the ground reference of its surrounding and person operating the touch screen Therefore the CCpilot VA device has a dedicated touch screen grounding connection connector J2 pin 5 for decoupling common mode noise from the main supply The dedicated touch screen groundi...

Page 14: ...sure proper and reliable operation and to retain IP classification of the device below recommendations must be followed The device should be placed in a way that prevents direct exposure to water or sunlight or near hot air vents To enable sufficient cooling the device must be installed in a way that allows ambient air to circulate around it A clearance of at least 50 mm around the device is recom...

Page 15: ...that the device is being actively operated by the driver when a risk of injury to people or damage to property is present 3 6 1 Cleaning To ensure proper and reliable functionality over time pay attention to the following cleaning instructions and precautions Wipe the device clean from dirt using a soft damp cloth preferably of microfiber type Larger amount of dry dust may be swept off using a sof...

Page 16: ...ser application properly closed before the device is shut down Note that the shutdown triggers described herein don t have affect if the device has entered Suspend mode The device must either first be resumed or reach its suspend time out to be able to shut down See chapter 4 2 for suspend resume details 4 1 1 External ON OFF signal Turn ON the device by pulling the signal high above 5 0 V prefera...

Page 17: ...e device can be turned OFF by executing Linux shell shutdown commands for example shutdown 4 1 5 Forced shutdown If the device stops responding a forced shutdown can be performed by pressing and holding any button configured as action trigger until the device is switched off The button press response time for the forced shutdown is double the user configurable long press detect time or a minimum o...

Page 18: ...n trigger buttons not enabled by default CAN bus activity detection not enabled by default Configurable Input state change digital inputs Make sure to enable one or more start up triggers prior to entering suspend mode otherwise the device won t be able to resume 4 3 Adjusting the screen and button brightness With the CCpilot VA device it is possible to configure any of the front panel buttons for...

Page 19: ...ault behaviour of the status notification for different operational states Operational state Soft key backlight behavior Device off OFF Starting up Flashing 2 Hz Operating started up OFF Suspend mode Short blink every 20 second Shutting down Stays ON or OFF depending on previous setting The internal buzzer may also be used for user notifications Observe that the status notification behaviour in th...

Page 20: ...data and diagnostics Corrupted configuration settings in SS FRAM 3 Error initializing SS hardware drivers SS FRAM or temp light sensor malfunction 4 Error reading internal voltages voltage out of limit Internal voltages is outside allowed limits 5 Time out error waiting for Main processor to boot Faulty or un programmed NAND Flash OS image or hardware error 6 Time out error wating for internal vol...

Page 21: ...d that the amounts of writing to storage are limited within the software applications 5 2 Front panel 5 2 1 Light sensor There is a light sensor in the front panel used by user applications or used with the built in automated function for dimming of the display brightness For light sensor location see chapter 2 1 Refer to the CCpilot VA Software guide for details about accessing the light sensor d...

Page 22: ... VA has two CAN ports supporting ISO 11898 CAN 2 0B protocol 29 bit extended identifier and bit rates up to 1 Mbit s Note that Internal EMI filters on CAN High Low signals have a capacitance of 100 pF typ which deviates from the ISO 11898 standard and implies some limitations on the CAN bus topology maximum bus length number of CAN nodes etc when running at high bit rates i e above 250 kbit s The ...

Page 23: ...s also possible to implement other USB device functionality such as USB mass storage or emulating a USB Ethernet interface However there is no build in software support for such USB device implementations Note that the sealing property IP classification of the device is not retained when removing the hatch for accessing the second USB port Each USB ports can supply up to 500 mA according to the US...

Page 24: ...other and with main supply ground Precautions should be made to avoid ground loops between input grounds and between input and main supply ground Ground loop currents may affect readings The co processor handles all configurable inputs and adds features such as averaging for frequency measurement and protection of current input shunt resistors Measurement results are accessible to user application...

Page 25: ...er input impedance See chapter 7 1 for electrical characteristics such as impedances and accuracy for each range setting 5 8 3 Current measurement 4 20 mA Each input can be individually configured for interfacing 4 20 mA current loop sensors commonly used in industrial applications When enabled a 100 Ω input shunt resistors is connected to ground for closing the current loop and enabling current m...

Page 26: ...fault detections flags are continuously monitored and each output is automatically switched OFF in case its fault flag is triggered in ON state An output switched OFF by a fault condition must be reenabled by the user or user application Observe that high continuous load at the outputs adds self heating of the device At high ambient temperatures this may lead to outputs automatically switching off...

Page 27: ...nual uses connector nomenclature J1 J2 and J3 Connector pinouts are found in the following chapter Use caution and avoid plugging unplugging Deutsch DTM connectors while the device is powered up If a connector pin becomes bent the interface may not function correctly and the device should be returned to the manufacturer for repair There is also a USB Mini B connector placed under a sealed hatch ac...

Page 28: ...e PWM out 1 J1 8 CAN 1 Low J1 5 High side PWM out 2 J1 7 CAN 1 High J1 6 CAN 1 Shield Connector J2 BLACK Matching plug DTM06 12SB B key Pin Function Pin Function J2 12 Ethernet RX J2 1 Video 1 Input J2 11 Ethernet RX J2 2 Video 1 Ground J2 10 Ethernet TX J2 3 Video 2 Input J2 9 Ethernet TX J2 4 Video 2 Ground J2 8 CAN 2 Low J2 5 Touch screen Ground J2 7 CAN 2 High J2 6 CAN 2 Shield Connector J3 GR...

Page 29: ... Mini B connector Pin Function 1 VBUS 5V 500 mA 2 Data 3 Data 4 ID pin Note 5 GND Metal housing Cable shield internally connected with GND Note The ID pin is used for selecting USB host mode pin low or USB device mode pin high floating By default the ID pin is held low internally from CPU I O pin to force USB host mode operation ...

Page 30: ...ended that the amount of writing to flash storage is limited within the software applications Power Supply Supply Voltage Nominal Extreme 12 VDC or 24 VDC 6 VDC 32 VDC Operates down to 6 Vdc with reduced functionality High side PWM outputs are automatically disabled below 8 Vdc typ to reduce total current consumption and prevent under voltage leading to internal voltage failure and abrupt shutdown...

Page 31: ... and is only intended for development use in a protected environment Device IP classification is not retained when the USB hatch is removed Speed Hi speed USB 480 Mbit s is supported but only full speed 12 Mbit s operation can be guaranteed though the Deutsch DTM connector VBUS supply According to USB specification 5 0 V 500 mA per port internally over current and short circuit protected Ethernet ...

Page 32: ...typ 2 Frequency measurement Frequency range Channel 1 4 Channel 5 8 Duty cycle range Time base Accuracy Channel 1 4 Channel 5 8 Input amplitude ranges according to above 0 1 Hz 100 kHz 0 1 Hz 20 kHz 40 60 Exceeding above duty cycle limits may cause inaccurate readings 72 MHz 100 ppm 0 02 typ up to 15 kHz 0 50 typ up to 100 kHz 0 50 typ up to 15 kHz Input jitter pulse time variations will affect ac...

Page 33: ...toring To ensure long term reliability the fault flags are continuously monitored and each output is automatically switched OFF in case the fault flag is triggered in ON state Open load short to battery Over load or short to GND over temperature Open load detection Internal pull up current Threshold voltage 5 µA typ 2 0 V typ min 1 5V max 3 5V Open load is detected when output voltage rises above ...

Page 34: ...ftware CCsettings CCvideo CCAux API Refer to the CCpilot VC Software Guide and programmers guide for details Display Size Diagonal size Active area Pixel pitch 7 inch 152 4 x 91 44 mm 190 5 x 190 5 µm Type Resolution Colour depth Viewing angle TFT 16 9 WVGA 800x480 24 bit 16 2 million colors Horizontal 70 Vertical 60 Backlight Type Brightness LED Life time LED 400 cd m2 min 500 cd m2 typ Above fig...

Page 35: ...22 points per second max Protective glass optional Coating Taped Optically bonded Surface Hardness Available as either Taped or Optically bonded variants AG anti gloss and CS chemically strengthened AR anti reflective and CS chemically strengthened 7H typ according to JIS K5400 ...

Page 36: ...rage 40 C 24h Change of temperature IEC 60068 2 14 2009 30 C to 70 C 5C min 3hr hold time 20 cycles Vibration IEC 60068 2 64 2008 0 012 g2 Hz 20 Hz 0 130 g2 Hz 60 Hz 0 130 g2 Hz 250 Hz 0 012 g2 Hz 800 Hz 0 012 g2 Hz 2000 Hz 3x3h Shock IEC 60068 2 27 2009 50 g 11ms bumps Enclosure Ingress Protection IEC 60529 2014 IP66 IP67 Any changes or modifications to the device not expressly approved by maxima...

Page 37: ... 80 1000 10 V m 1400 2000 3 V m 2000 2700 1 V m Induces RF immunity 1 ISO 11452 4 2005 Cor 1 2009 BCI EN 61000 4 6 MHz Level Modulation 20 200 60 mA 80 AM 1kHz MHz Level 0 15 80 10 V Radiated RF emission 1 ISO 13309 2010 EN 61000 6 4 2007 Narrow b Broad b MHz dBµV m dBµV m 30 75 54 44 64 54 75 400 44 55 54 65 400 1000 55 65 MHz dBµV m Distance 30 230 40 10 meters 230 1000 47 10 meters 1000 3000 76...

Page 38: ...017 03 13 www maximatecc com 37 7 4 Weight and dimensions Attribute Description Comments Dimensions 252 x 156 x 51 mm W x H x D Weight 0 8 kg Mounting holes Spacing Thread dimension Thread depth RAM 202U Dia 46 mm M5 9 5 mm 252 156 51 ...

Page 39: ...ch you find on the brand label Date of purchase which is found on the invoice The conditions and circumstances under which the problem arises Error codes signaled by the internal buzzer Possible error messages which are shown Operating system type and its version number Device log files if possible Prepare a system report on the device from within CCsettings if possible Information regarding possi...

Page 40: ...d without any guarantees and can change without prior notification For maximatecc licensed software maximatecc grants you a license under maximatecc intellectual property rights to use reproduce distribute market and sell the software only as a part of or integrated within the devices for which this documentation concerns Any other usage such as but not limited to reproduction distribution marketi...

Page 41: ...el 20 Front side view 6 Fuse 10 Glass 33 GORE TEX 13 Grounding 12 Handling 8 14 High side PWM outputs 32 I O 23 Ignition switch 10 Inputs 26 Installation 8 10 12 13 Introduction 4 Kernel 33 Light sensor 20 Linux 33 Maintenance 14 Memory 20 Models 4 Mounting 8 NAND flash 20 29 ON OFF 10 Operating system 33 Operating temperature 29 Outputs 26 Panel mounting 9 PCAP 17 Pinouts 27 Ports 26 Power supply...

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