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MaxFlight MT3000 ELECTRIC, Manual

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72

4)  Inverters: Cooling fan, smoothing capacitor, relay, check and change if necessary. 
5)  Check circuit protecting contactor and thermal overload relay (OLR) by using the TEST and 

RESET buttons.  See attachment for contactor and OLR information. 

 

5-3 Mitsubishi Transistorized Inverter Maintenance 

Replacement of parts 
The inverter consists of many electronic parts such as semiconductor devices.  The following parts may 
deteriorate with age because of their structures or physical characteristics, leading to reduced performance 
or failure of the inverter.  For preventive maintenance, the parts must be changed periodically. 
 

(1) Cooling Fan 

The cooling fan cools heat-generating parts such as the main circuit semiconductor devices.  The life of the 
cooling fan bearing is usually 10,000 to 35,000 hours.  Hence, 

the cooling fan must be changed every 2 

to 3 years

 if the inverter is run continuously.  When unusual noise and/or vibration is noticed during 

inspection, the cooling fan must be changed immediately. 

 

Removal 

1)  Push the catches on both sides and pull the fan casing down. 
2)  Disconnect the fan power connector. 
 

Reinstallation 

1)  Reconnect the fan power connector. 
2)  Push the fan casing up until it locks into place. 

 

(2) Smoothing Capacitors 

A large capacity aluminum electrolytic capacitor is used for smoothing the DC in the main circuit and an 
aluminum electrolytic capacitor is also used for stabilizing the control power in the control circuit.  Their 
characteristics are adversely affected by ripple current, etc. When the inverter is operated in an ordinary, 
air-conditioned environment, 

change the capacitors about every 5 years

.  When 5 years have elapsed, the 

capacitors will deteriorate more rapidly.  Check the capacitors at least every year (less than six months if 
their life will be expired soon). 
 
Check the following: 

1)  Case (side faces and bottom face for expansion) 
2)  Sealing plate (for remarkable warping and extreme cracks) 
3)  Explosion-proof valve (for excessive valve expansion and operation) 
4)  Appearance, external cracks, discoloration, leakage.  When the measured capacitance of the 

capacitor has reduced below 85% of the rating, change the capacitor. 

(3) Relays 

To prevent a contact fault, etc., relays must be changed according to the number of accumulative switching 
times (switching life is approximately 30,000 rides). 
 
 
 
 

Summary of Contents for MT3000 ELECTRIC

Page 1: ...1 MaxFlight MT3000 ELECTRIC Monster Truck Manual ...

Page 2: ...up Procedures Page 12 2 3 Game Start Procedures Page 12 2 4 Operation Control Icons Page 13 2 5 Game Over Page 13 2 6 Description of Customer Restraint System Page 13 2 7 Height and Weight Page 13 2 8 Game Selection Page 14 2 9 Customer Packets Page 14 2 10 Recommended Passenger Loading Procedures Page 14 2 11 System Shutdown Page 14 2 12 Emergency Stop Procedures Page 14 2 13 Power Interrupt and ...

Page 3: ...NERAL THEORY OF OPERATION 1 1 Introduction Page 24 1 2 Electrical Page 24 1 3 Mechanical Page 27 1 4 Computer System Page 27 1 5 What Causes the Unit To Page 28 1 6 Operating Limitations Page 30 CHAPTER 2 ELECTRICAL 2 1 Electrical System Page 30 2 2 Motion Platform Axis Page 32 2 3 Initial Wiring Confidence Test Page 33 2 4 Manual Control of Inverter Drives Page 34 2 5 Encoder Wiring Page 35 2 6 M...

Page 4: ...Numbers Frequency Inverter Program Window Auto Tune Program Window Operator Panel Operator Panel RH Alert Window Platform Motion Control Window Motion Platform Window Com New Player Window Select Game Window Select Level Window Configuration Status Window Devices Config Devices 2 Config Steering Throttle User Joystick 0 Joystick Initial Setup Window User Joystick Axes User Joystick Sliders Joystic...

Page 5: ...ly Maintenance Page 72 5 3 Inverter Maintenance Page 73 5 4 Extended Periods of non Use Page 74 5 5 Harsh Environmental Conditions Page 74 5 6 Cleaning of Cockpit and Consoles Page 75 5 7 Troubleshooting Page 75 5 7A Power Problems Page 75 5 7B No Computer Power Page 75 5 7C Cockpit Power Page 76 5 8 Video Problems Page 76 5 9 Audio Problems Page 77 5 10 If Unit Does Not Raise Page 77 5 11 Unit Do...

Page 6: ...pection Checklist Page 87 2 Cable Numbering and Routing Page 88 3 Electrical Circuits List Page 91 4 Hitachi Projector Settings Page 92 Part of Document Package I Mitsubishi Transistorized Inverter Manual II Hitachi Projector Manual III Sumitomo Motor and Gear Box Manual IV Warranty Cards for all Items Section III Installation Page 94 TABLE OF CONTENTS INSTALL CHAPTER 1 SET UP 1 1 Field Torque Pro...

Page 7: ...ut Page 109 DET 036 CPU Card Layout MT FS Page 109 DET 037 Mother Board Layout Page 110 DET 038 Lube Requirements Page 110 DET 039 MT Layout and spacing Page 111 DET 040 Lower Cockpit Fiberglass Page 111 DET 041 Lower ear ABS Page 112 DET 042 Upper rear ABS Page 112 DET 043A Lift Jack Clutch Tower Page 113 DET 044 Pitch Rings Installation Page 113 DET 045 Roll Hub and Gear Box Page 114 DET 046 Coc...

Page 8: ...8 MaxFlight MT3000 ELECTRIC Operators Manual ...

Page 9: ... it will emulate it to a degree of two motion flips The 2 passenger cockpit is equipped with a huge 58 projection screen and a pulse pounding surround sound system Once the cockpit is closed and locked the passengers embark on a six minute variable by operator default driving experience without the hassle of city traffic A ride they will never forget 1 4 Specific Ride Information This section has ...

Page 10: ...he machines should not be operated under These conditions are described below 1 5A Intoxication If a patron is under the influence of any drugs or alcohol they should not be allowed to utilize the equipment If a question arises have a manager speak to the patron 1 5B Heart Conditions Any heart or other similar condition would preclude a passenger from riding the simulator 1 5C Pregnancy It is not ...

Page 11: ...ibution box for any reason 1 6E Ensure that patrons pass the height and weight requirements to ride the simulator 1 6F Queue Line Safety The queue line must be kept orderly The patrons must remain behind the established barriers while waiting their turn to ride The queue line should also be used to familiarize patrons with the operation of the Occupant Panic Switch OPS Button 1 6G Loading Unloadin...

Page 12: ...sitions 2 2 System Startup Procedures The procedures listed below must be followed to ensure the simulator operates in a safe condition 1 Turn ON the MAIN power strip located in lower right of the command console 2 Turn ON the UPS green light on steady 3 Turn ON the pre amp and main amp if not on 4 Turn the computer to ON and allow the system to boot up to the desktop window 5 Turn the Cockpit pow...

Page 13: ...used b Multiplayer Host select if remote viewer is used Multiplayer Client select only if setting up remote viewer CPU d OK select and go to next window b Track Setup Window 1 Monstertruck Arena closed circuit arena with jumps 2 Island Data Base open country and mountain trails 3 OK goes to next window c Loading Play Area Window loads selected scenario into CPU RAM for play d New Player icon opens...

Page 14: ...ight and Weight Maximum total weight for the ride is 500 lbs 226 8 kg with no more than a 100 lb 45 4 kg difference between the passengers Minimum height requirement for the ride is 48 in 1 22 m 2 5 Game Selection Patrons should be encouraged to make their game selections while waiting in the queue line 2 6 Customer Pockets The attendant must ask each patron if they have any objects in their pocke...

Page 15: ...Upon completion of balancing the unit will continue raising up to the upper limit switches If the unit does not balance within one 1 minute lower the unit and retry NOTE The weight limit is 500 pounds 2 8C Game Start Game will start when normally raised to the top after a game is selected When the platform reaches the upper limit switches the CPU will enable the program and full motion is enabled ...

Page 16: ...it is completely balanced it will raise to top and continue 2 11B Emergency Termination Procedures In the event of an emergency not involving the simulator directly click on the STOP icon on the screen Wait for the unit to level and then lower the platform as normal In the event that the unit is not responding to the commands use the Red EMERGENCY STOP BUTTON on the side of the Command Consol to t...

Page 17: ...e platform to its full down position using the manual lowering procedure para 2 11C If the power is normal you can follow the normal Start up procedures para 2 2 2 13 Ride and Facility Evacuation Procedure Terminate the ride from the PC Quietly and calmly have the queue line begin exiting the facility Lower the unit s open and unbuckle all patrons and assist with the evacuation of the facility Fol...

Page 18: ...D Weight and Height Restrictions The patrons must be at least 48 1 22 m tall and total weight is not to exceed 500 lb 226 8 kg with no more than a 100 lb 45 36 kg difference between the passengers 2 15E Electrical Storms It is up to the discretion of the owner operator to operate during an electrical storm However it is NOT recommended to rely on the internal facility safe guards to protect the eq...

Page 19: ...release knob SLOWLY turn the knob clockwise until the unit lowers from the elevated position Adjust the lowering speed by the amount you turn the knob After the ride has lowered open the canopy raise the harness restraints and aide the patrons in exiting if necessary Ride and Facility Evacuation Procedure Terminate Game Play from the host PC Quietly and calmly have the Queue line begin exiting the...

Page 20: ...up showing a STOP and RAISE icon 5 Pull out the E Stop on side of command console Verify immediately that there is no motion on the platform If there is push E Stop back in immediately and then back out this will reset the brakes on all drive motors 6 Click on RAISE icon the unit platform will rise approximately to of an inch at a time It will do so until it contacts the upper limit sensors and st...

Page 21: ...trons due to the special strobe and lighting effects that are known to trigger seizures All loose articles such as pens loose change etc that may come off during flight should be removed Patrons have a responsibility to exercise good judgment and act in a responsible manner while riding the MT3000 Patrons have a responsibility to become familiar with and obey all oral and written warnings and inst...

Page 22: ...pins are tight Inspect the Cockpit latch for proper operation and condition Check stairway for any movement _____ _____ Ensure the Emergency Stop Button is functioning properly Make sure the tail boom stand is in good condition and its proper location Make sure the concealment panel on the tail cover is secure Ensure that the molding on the cockpit and tail boom cover is intact and secure Make sur...

Page 23: ...te 6 Environment Keep facility operating temperature reasonably stable Temperatures less than 80 degrees Fahrenheit with humidity levels less than 60 would keep patrons comfortable and keep equipment functioning well Also for the best visual effect facility lighting should be kept low Warning If the environment is not stable it will cause damage to the electronic equipment 7 Floor Finishes A carpe...

Page 24: ...e 220 volts 10 amp 50 Hz B 1 circuit three phase 230 volts 20 amp 50 Hz HONG KONG CONFIGURATION Facility requirements are A 2 circuit single phase 110 volts 15 amp 50 Hz B 1 circuit three phase 230 volts 20 amp 50 Hz 12 Public Barrier System Barriers may need to be set up to restrict patrons from coming within reach of the machine while in operation It is not the responsibility of MaxFlight to pro...

Page 25: ...25 MaxFlight MT3000 ELECTRIC Technical Manual ...

Page 26: ...ee 1 2C Electro Magnetic Interference EMI EMI is a problem when you have high current wires laying parallel with low current voltage wires When the magnetic field about a wire changes that change induces voltage spikes or signal interference into associated wires If this becomes a problem there are ways to correct this One is limiting induction on other wires by using shielded cables and connectio...

Page 27: ...r Brake Gear box mounted on top of center weldment attached to a horizontal drive screw that moves the counterweight in either direction as commanded by the CPU Brake attached to end of motor this is a 115 VAC controlled coil 1 2H Pitch Slip Rings These units are sealed no maintenance required or allowed 1 Power Side Located above the power cabinet right side on the end of the pitch shaft Feeds wi...

Page 28: ...er strip The signals are transferred to the CPU via a DH9 connector by way of the roll and pitch signal slip rings to the CPU Com 2 input to the mother board The controllers are calibrated within the flight program configuration windows 1 3 Mechanical 1 A frame two each right and left 2 Center weldment 3 Pitch arms two 4 Tail shaft 5 H frame assembly attached to the tail shaft 6 Counterweight gear...

Page 29: ...ng lines per revolution per inch of raise 6 Platform reaches the top stops lift brake turned ON when upper limit switches are reached Upper limit switches do not stop raise power of lift motor They are only a signal to the CPU that the platform has reached the upper limit and it is safe to allow full motion 1 5B Lowering At the completion of a programmed ride or anytime normal lowering is desired ...

Page 30: ...d from this panel 2 All encoder return signals pass through the interface board to the CPU motion control card and on to the program running 3 All sensor switch indications run through the interface board The signal that the CPU reads is either a 5VDC signal or a high switch open or 0 VDC switch closed 1 5H Interface with Unit Sensors There are five sensors that are monitored by the CPU Signals fl...

Page 31: ...unit should be shut down and examined to determine any causes that are not obvious It is up to the operator to report these conditions to qualified on sight technical personnel only If there are any stress cracks or cracks in a solid member the system should be shut down and examined immediately 1 6E Motion Platform If at any time there is a question with the stability of the motion platform passe...

Page 32: ...e platform greater than 15 degrees that was not requested by the computer the computer will stop motion of the platform The counterweight is used to balance the cockpit and tail section at their vortex referred to as the center weldment The balance is obtained by powering a drive motor located on top of the weldment which moves the counterweight back and forth on a shaft as required to balance the...

Page 33: ... Management Console 1 2 2 If you are installing on a Windows NT 4 0 system install Internet Explorer 5 01 and Microsoft Management Console 1 2 If these versions are already installed you do not have to perform these steps If Windows 2000 system is loaded the above are loaded by default a Install Internet Explorer 5 01 or later b Reboot the computer when instructed c Install Microsoft Management Co...

Page 34: ... will be overwritten with the old values when the software ends 8 The MaxFlight Motion COM objects are now installed and configured 2 3 Initial Wiring Confidence Check 2 3A Input 3 phase Wiring The wiring of the individual phases of input power to the controllers does not make any difference in the behavior of the drive motors Guarantee that 208 440 or 470 three phase 60 Hz power is available 2 3B...

Page 35: ...axis these steps must be followed exactly 1 Ensure that the E Stop is pressed in power off to inverters 2 Double click on Mitsubishi Inverter Test icon on the desktop or go to program icon This opens the test window for all the axes NOTE When you apply power to the inverters by pulling out the E Stop if there is any motion on the platform immediately press E Stop back in Wait several seconds and t...

Page 36: ...NCREASE icon weight will move away from the center 2 4E Confirm Direction of Motor Movement The correct direction of motion on the motion platform using the Mitsubishi Inverter control program buttons is as follows Direction of rotation is referenced you sitting in cockpit seat 1 PITCH DOWN unit moves nose down UP unit moves nose up 2 ROLL RIGHT unit moves clockwise LEFT unit moves counter clockwi...

Page 37: ... clockwise Positive registry entry for the axis is set to 1 for true LIFT As the unit moves up the encoder reading should return decreasing values to the registry where in the software we reverse the appearance of the encoder reading using the Clockwise Positive registry entry for the axis set to 0 for false so that in the application we will see increasing values when the unit is going up in inch...

Page 38: ...he new inverter 7 Rewire the main circuit See wiring diagram for jumper removal directions 8 Reconnect the control circuit terminal block and tighten the screws After physical replacement of the inverter it has to be configured to work for your simulator The operation panel FR DU04 is necessary to initialize this process so make sure you familiarize yourself with the panel with the attached inform...

Page 39: ...gure the four initial parameters 1 Enter the parameter setting mode Press the MODE button until Pr appears in the display 2 Select the Parameter Number Press the SET button to directly enter a parameter number one digit at a time The UP and DOWN buttons will move the flashing digit up or down Press SET button again to move to the next digit 3 After the Parameter number is et press the SET button t...

Page 40: ...st verify that the rest of the settings for that inverter are correct Since there are over 300 possible settings you can use the control console computer to access the inverter and its settings and make changes as needed for proper operation of inverter and the system The following information is critical you must address the correct inverter to check or make changes This is done by knowing the in...

Page 41: ...running in desktop mode 3 Double click on VFD Setup S_W icon this initiates the interface program Or if the icon is not on desktop Click START Programs VFD Setup S_W VFD Setup S_W These part numbers must be correct before proceeding If not a fault will be displayed or wrong If information must be changed click on corresponding part and from pull down select the correct NOTE The correct numbers are...

Page 42: ...m Files MaxFlight MFMotion MAXDFLT MEL and if using the CD is located on CD as X MAXDFLT MEL 11 In the Parameter Copy window select Present Setting and the same node number being worked with step 8 and press OK 12 Change Parameter 77 to 801 This allows writing to certain protected parameters such as the tuning values that is otherwise prohibited 13 Press BLK Write button at the bottom of the windo...

Page 43: ... brake duty 30 00 30 00 30 00 71 Applied motor 13 13 13 3 72 PWM frequency selection 11 11 11 15 73 0 5V 0 10V selection 14 14 14 77 Parameter write disable selection 2 2 2 2 79 Operation mode selection 1 1 1 1 80 Motor capacity 3 7 3 7 2 2 0 1 81 Number of motor poles 4 4 2 82 Motor exciting current 83 Rated motor voltage 230 0 230 0 208 0 208 0 84 Rated motor frequency 60 60 60 60 90 Motor const...

Page 44: ...w RPM of motor and knowledge of all associated wiring This must be completed before you can use that inverter drive in our regular program Perform the test in the following sequence It is imperative that there are no persons near the motion platform for this test WARNING During the following test it is possible that the motion platform could move due to inadvertent actuation of the drive motor bei...

Page 45: ...e supporting backbone of this machine 2 Center weldment See drawing DET 017 Manufactured part by machine welding various machined plates together The pitch shafts tail shaft and counterweight and roll motor and hub assembly are bolted to this unit 3 Pitch arms two See drawing DET 016 017 Manufactured part Left side has tail shaft with keyway for the pitch motor mounting and grooved for the spring ...

Page 46: ... DET 010 Works in conjunction with front stand Supports the tail boom and cover when motion platform is in the lowered position 17 Entry stair assembly See drawing DET 013 Manufactured wood product Enables patrons easy access and egress from the motion platform cockpit 18 Cabinetry See drawing DET 012 009 Encloses the right and left A frame and its contents Gives a pleasing visual effect to the ma...

Page 47: ...x 5 16 inch allen bolts in locations provided Used as leveling posts at install v Locate and place on left side of shaft inch bore coupling key fitted to coupling and shaft keyway and one backup lock collar vi Place a inch lock collar onto the left input shaft on gear box Allow 1 8 inch space between collar and gear box Torque screws using loctite vii On right side of drive shaft gear box end loca...

Page 48: ... gear box Install finger tight two 5 16 inch bolts washers through gear box top mount holes and support brackets of drive shaft assembly xiii Using an inclinometer set it to 4 degrees and place on top of machined surface of gear box Adjust gear box to center the bubble and tighten the right mount bolts xiv Position and level center drive shaft to the gear box and left input shaft of the action jac...

Page 49: ...t motor and position bolts through A frame mount holes place tapered washer over bolt lock washer and nut finger tighten only Release the lift brake knob at rear CW till it locks xvi Remove the coupling sleeve grease fitting bolt Center of Sleeve xvii Insert a inch allen wrench till it bottoms out xviii Position lift encoder over drive shaft with locking collar facing gear box xix Position main dr...

Page 50: ...ine for your settings only Always refer to your machines particular original setting records to return your system to an operating condition Never change a setting without authorization from the MaxFlight Technical Support Division 4 2 Hitachi Projector Settings 4 2A Hitachi Projector Settings for Models 220 and 270 To obtain the best possible picture from these new style projectors the following ...

Page 51: ...on Platform Window New Player Window Select Game Window Select Level Window Status Window Devices Devices2 User Joystick 0 User Joystick 0 Axes User Joystick 0 Sliders Address EDS Path IO Drivers Video Sound Lock Device Start Enable Window Direct Sound Properties 4 4 Troubleshooting Most problems are not related to the computer settings they are usually caused by problems such as loose connections...

Page 52: ...atform Raise Lower Panel Sample failure alert window In this case the power to the inverters has not been turned on Verbage will differ to the failure encountered To open the settings pages you must click on Configuration icon enter your password and then you will see settings windows ...

Page 53: ...ow Device must be enabled to allow raising and lowering This is also the sample page projected above the operators control panel Default time can be changed by clicking the up dwn arrows Team color can be changed if networked with another unit to Select either Monster Truck or Remote ...

Page 54: ...lick OK Used if you only have the Monster Truck and no Network Used if you have a network set up with a remote viewer computer The main computer is HOST and viewer CPU is CLIENT Used if another Monster Truck is running and networked with the second Or if setting up the remote viewer computer ...

Page 55: ...55 Status Window DEVICES Computer Serial To display all the devices used in the program click on show all and will open up like Device 2 below ...

Page 56: ...u must select the controller first then go and start the device before you go to make tti h i iti ll By double clicking on any device it will open that devices property pages Make no changes unless you are familiar with d d h th t l ...

Page 57: ...57 USER JOYSTICK 0 AXES USER JOYSTICK 0 SLIDERS Calibration Buttons Calibration B tt ...

Page 58: ...58 Address EDS ...

Page 59: ...59 Path IO Drivers Game log and alert log routing information ithi th CPU ...

Page 60: ...60 Video Sound This is the page that the Occupant Safety Stop can be tested ...

Page 61: ...61 Lock Device Start Enable Page To prevent inadvertent tampering with the settings YOU can enter your own password NOTE Before the joysticks can be calibrated you must start the DEVICE and ...

Page 62: ...ter Truck Program window Motion Platform window This panel is opened by double clicking on Direct Sound in the device window Latest program 2000 02 25 Maxzilla Latest Motion Platform window Patron E Stop and Canopy open sensor indicators ...

Page 63: ...u the latest or current software loaded Allows testing of all the sensors on the motion platform Allows the testing and monitoring of all encoders on the motion platform Found by going regedit 32 HKEY Local Machine Software Maxflight Maxzilla Software legend ...

Page 64: ...64 Regedit 32 Window Hkey Local Machine Window Start Run select Regedit32 enter ...

Page 65: ...65 Lift Motion Editor Settings Counterweight Motion Editor ...

Page 66: ...66 Counterweight Motion Cont Pitch Motion Editor ...

Page 67: ...67 Pitch Motion Filter 1 Editor Pitch Motion Filter 2 Editor ...

Page 68: ...68 Pitch Motion Filter 3 Editor Roll Axes Motion Editor Roll Motion Filter 1 Editor ...

Page 69: ...aintenance Checks Listed below are several but not all areas and items that need inspection to ensure proper ride operation Ensure the operators complete the daily inspections in accordance with the inspection checklist at the end of the operators manual 5 1A Emergency Stop Switch This switch turns off electricity supplied to the Electrical Power Box ...

Page 70: ...from its position NOTE If the tail boom support stand is not supporting the tail boom when the platform is lowered the unit will not operate properly in the balancing phase 5 1F Torque Arm Assemblies Inspect the torque arm retaining bolt for tightness and wire locks Verify that the retaining rings are secured to the torque arms 5 1G Panel Fasteners Ensure that the plastic fasteners are in place an...

Page 71: ...rweight system Clean and lubricate the counterweight shaft at this time Inspect the retaining bolt safety wires and the bolts for tightness Lubricate with white lithium grease 5 2F Counterweight Worm Gear Lubricate the counterweight worm gear with lithium grease once a month to insure proper operation of the counterweight system 5 2G Electrical System Sub Assemblies Verify that all of the electric...

Page 72: ...n casing down 2 Disconnect the fan power connector Reinstallation 1 Reconnect the fan power connector 2 Push the fan casing up until it locks into place 2 Smoothing Capacitors A large capacity aluminum electrolytic capacitor is used for smoothing the DC in the main circuit and an aluminum electrolytic capacitor is also used for stabilizing the control power in the control circuit Their characteris...

Page 73: ...e scratches will dull the finish 5 7 TROUBLESHOOTING Whenever a fault occurs during the operation of this simulator and before you start troubleshooting ask yourself some questions When did the problem occur what was the machine operator doing prior to the event or what maintenance action was taken prior to the event Where is the problem Use the simplistic approach and don t go for the major parts...

Page 74: ...side pitch shaft to the center weldment where it connects by plug to the roll ring then the output from there plugged into the power strip Make sure everything is plugged into the strip correctly and the power strip is turned ON To test use a meter and test at cockpit power strip then input plug which is the output side of the roll ring then center weldment connection plug which is the pitch ring ...

Page 75: ... at the rear of the main amp Each side has a red and black twist point The connections are as follows Right knobs right channel connections are for the internal four speakers in the cockpit area Left knobs left channel connections are for the external speakers mounted on the front left and right A frame ABS panels Each channel has a separate volume control on the front of the main amp so separate ...

Page 76: ...ely and restart Check lift encoder tie bracket must hold encoder snug Check connector at lift encoder must be tight 5 10D Lift Encoder The lift encoder located on the left side middle inside A frame attached to the lift gear box output shaft Test operation of encoder by opening Mitsubishi inverter test program manually raise the unit and see if the lift encoder readings change in value If not bad ...

Page 77: ... stop the ride When depressed it will halt pause the program stop motion of unit allow the unit to turn to the home level position Operator lowers unit asks for reason if accidental locks cockpit raises unit clicks on resume icon and unit will finish the program Switch is a normal ON OFF type switch and not adjustable Can be tested in setting pages or on Monster Trucks in Joystick pages 5 15 UNIT ...

Page 78: ...the motor WARNING Any motor other than lift that is tested under power ON conditions the unit must be in the fully raised position or grave damage to equipment or personnel will result by motion of the platform c If required RAISE the unit for testing either the Pitch or Roll motors d Using a voltmeter set to DCV place one lead on L1 the other lead on L2 power lead coming into the junction box See...

Page 79: ... or create Maxflight I O System and enable it the same as CIB 1000 Double click on User Joystick this opens input page Select Maxzilla Maxzilla 2nd Player Go to Input Devices page tab and ensure that CIB 1000 Control on Com 2 Maxflight I O system are there and enabled Go to Axes Select Maxzilla Steering CIB 1000 0 digital unchecked Calibrate before use Maxzilla 2 Select Steering CIB 1000 1 digital...

Page 80: ... Device click Device tab and ensure device is started and enabled CHAPTER 6 Time Replacement Items 6 1 REPLACEMENT OF INVERTER PARTS The inverter consists of many electronic parts such as semiconductor devices The following parts may deteriorate with age due to their structure or physical characteristics leading to reduced performance or failure of the inverter For preventative maintenance the par...

Page 81: ... reduced below 85 of the rating change the capacitor Figure 2 Time Replacement Chart 6 2 Relays To prevent a contact fault etc relays must be changed according to the number of accumulative switching times switching life is approximately 30 000 rides 6 3 Projector Bulb To prevent an excessive down time due to the projector bulb burning out obtain a spare bulb whenever the INFOCUS run time states o...

Page 82: ...d allow to dry Apply penetrant to test area allowing ample time to seep into openings Remove penetrant remaining on surface without removing the penetrant from openings Apply developer Visually examine the weld for penetrant indications in the developer coating Once again clean the tested area of developer and any traces of penetrant ...

Page 83: ...83 ...

Page 84: ...84 After inspection of all welds clean the remaining penetrant and developer for future inspections ...

Page 85: ...oth A Frames for security Inspect the Up Down Canopy and Failsafe Sensors for security and proper operation Inspect the A Frames for signs of walking if unit is not secured to floor Inspect Harness for any weld cracks Inspect safety wired and visible bolts for security Ensure the Daily AM and PM inspections have been complied with for the past week See Operators Manual Lubricate the unit in accord...

Page 86: ...4 SE11 001 P 11 Contactor Cable to command console J 11 E Stop input to power box SE11 072 SE11 001 P 12 Main AC Cable wall plug J 12 SE11 009 P 13 Male plug to UPS J 13 115 VAC power cable to command console SE11 SE11 015 P 14 115 VAC power cable wall end J 14 ________________________ SE11 015 P 15 P 16 CW Serial input plug on inverter J 16 CW inverter receptacle P 17 CW Serial plug on LAN box J ...

Page 87: ...tacle on LAN box SE11 010 SE11 010 P 37 Canopy signal to roll ring input J 37 J 37 Canopy signal input on roll ring SE11 013 SE11 012 P 38 E stop signal to roll rings J 38 E stop signal input on roll rings SE11 013 SE11 012 P 39 Demo signal output to J 39 J 39 Demo switch connectors at switch SE11 013 SE11 P 40 Power to roll motor fan J 40 Power input to roll motor fan SE11 013 SE11 P 41 Cockpit p...

Page 88: ...ft brake to extension cable J 61 MT extension cable to P 62 SE11 033A P 62 MT left brake to J 62 J 62 MT left brake HAAP input SE11 033A P 63 MT left steering to J 63 extension cable J 63 MT extension cable to P 64 SE11 033A P 64 MT left strng input J 64 HAAP box J 64 HAAP box left steering input SE11 033A P 65 Pitch encoder cable encoder end J 65 Pitch encoder receptacle SE11 021 P 66 Lift encode...

Page 89: ...own Sensor Cable Layout SE11 017 Up Sensors Left Right Cable SE11 018 Internal Speaker Wiring Layout SE11 019 E Stop Cable Layout SE11 020 Canopy Sensor Cable Layout SE11 021 A Frame Power Strip for Cockpit Power SE11 022 Pitch Encoder Cable Layout SE11 023 Lift Encoder Cable Layout SE11 024 Throttle Flight Stick Cable Layout Flight Sim SE11 025 Hand throttle cable build SE11 026 Flight Stick cabl...

Page 90: ...h must be installed on a computer before viewing Hitachi Projector Settings for Models 220 and 270 To obtain the best possible picture from these new style projectors the following settings are he ones we at the factory set into the projector electronics 8 Turn computer ON have video signal present at the projector 9 Turn cockpit power ON 10 Turn projector lamp power ON using remote 11 When lamp i...

Page 91: ...91 a Volume to 0 b Menu Color to BLUE c Language to Local desire default is English d Timer to 15 Min e Auto OFF to select STOP no standby mode f Sync on G turn OFF sync on G Invalid ...

Page 92: ...92 MaxFlight MT3000 Installation Manual ...

Page 93: ...leg assembly gets 4 ea X 13 X 2 hex heads and lock washers rear facing leg assembly gets 4 ea X 13 X 1 hex heads and lock washers Lower the lift block from top to bottom of A frame with serrated bearing block area facing outward Locate and install A frame top stop to the A frame top weldment using 2 ea x 13 x 1 5 grade 8 hex head and lock washers Take this assembly and mount same to the top of upr...

Page 94: ... to the jack tower shaft is positioned in the left side bar extension facing inward on A frame The other on the right side The jackshaft assemblies can be positioned by lifting slightly on pitch lift blocks tilt top of jackshaft inward and push gearbox at the base into position Tilt top back to center Fasten to lift blocks and install guide plates at the base See DET 043 11 Stabilize the A Frames ...

Page 95: ...trol cabinet DET 006 18 Locate and position Kiosk cabinet DET 006 19 Locate and install Interface board onto inside left front cabinet wall See DET 045 20 Locate and install cockpit power strip to left rear outer cabinet support frame See DET 046 21 Locate and install lift center shaft assembly See DET 047 22 Locate and install Lift motor and drive shaft assemblies Position and plug motor and brak...

Page 96: ...rd Connect to the power box but do not plug into outlet on wall at this time 208 VAC 3 phase DET 006 001 35 Position any extension cords from control console and kiosk to the wall outlets Connect to power source and verify power is available DET 006 36 Power up control console Turn power strip ON turn UPS ON green light on turn computer ON turn monitor ON Allow computer to initialize Check to see ...

Page 97: ...nds 45 Initiate the program using the normal startup procedures in Operations Manual page 4 paragraph 2 2 Run several test cycles to verify performance of the unit 46 Perform the final leveling and squaring of the unit When squared and level anchor the base C channels using the anchors or glue pads provided See DET 008 47 Perform another cycle test after unit anchoring procedure is completed 48 Co...

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Page 115: ... the cockpit door hinges and gas spring cylinders for condition and proper operation Inspect the seat for loose or missing fasteners and appropriate safety wire Inspect the cockpit frame for cracks or deformation 2 Frame and Base Visually inspect all structural members on the tail boom A Frame and the cockpit attachment point for bent deformed brackets cracks or damage in the frame members or weld...

Page 116: ...and damage protection Visually inspect the condition of the conduit wiring and connections Check for proper condition operation and labeling of control stations Check for accessibility for authorized personnel and guarding against guest access Check for proper operation of the control system in the normal operation mode Check the monitor and keyboard for normal operation and condition Inspect the ...

Page 117: ...Devices Check for proper operation of the emergency lighting and battery packs Check the condition content and location of all warning and information signs Check for classical hazard guarding in the guest areas Check the fire extinguishers for condition and location Visually check the lap belt for damage and deterioration Visually check the secondary restraint harness for damage and deterioration...

Page 118: ...y s fire alarm system will trip closing the NO contact thereby initiating the Panic Stop circuit Upon circuit activation the system will return to the Home position the video image will freeze and the sound will stop If power remains the platform will be lowered to the platform using the normal operating procedure If power fails the system will be lowered to the platform using the without power pr...

Page 119: ...Section IV Drawings A Electrical ...

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