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Maxcess Tidland Performance Series, Installation, Operation And Maintenance Manual

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Maxcess Tidland Performance Series Installation, Operation And Maintenance Manual Download Page 36

KNIFEHOLDER DISASSEMBLY AND MAINTENANCE 

www.maxcessintl.com 

Tidland Performance Series Automatic Knifeholder 

MI 557417 1 AD 

Page 36 

 

Class I, II and III

 

 
 

 

The disassembly instructions in this manual are for your safety and protection. They are a 
guide for selective sub-assembly inspection, maintenance and part replacement. Follow all 
instructions as written. To avoid warranty violations, consult with a Tidland Knifeholder 
Service Technician for any disassembly not covered in this publication. 

 
 
 
 
Air Flow Schematics help ensure that hoses are oriented and reconnected properly during reassembly. 
Before beginning any disassembly, refer to the chart below to match your knifeholder model with the 
correct Air Flow Schematic. Lift the knifeholder bellows to see the hose layout for your model. 
 
  

Class I 

3 hoses 

Before June 2003  page 50 

Class I 

2 hoses 

After June 2003 

page 50 

Class I 

2 

 3 hoses 

After Sept 2010 

page 50 

Class II  

3 hoses 

n/a 

page 51  

Class III 

3 hoses 

n/a 

page 51 

 
 
 

Tidland Customer Service 
1-800-426-1000 

 

Summary of Contents for Tidland Performance Series

Page 1: ...Tidland Performance Series Automatic Knifeholder Installation Operation and Maintenance EN Class I II and III MI 557417 1 AD TIDLAND SLITTING SOLUTIONS Class II shown ...

Page 2: ......

Page 3: ...e Gib 16 Easy Glider Mount Linear Bearing 18 Removing the Knifeholder with an Easy Glider Mount 19 Install Pneumatic System 20 Cant Key 22 Selection 22 Orientation 22 Nomenclature 24 Reversing the actuator assembly 24 Operation 25 Knifeholder Setup 25 Manual Lock 25 Manual Lock 25 Pneumatic Lock 26 Maintenance 27 Preventive 27 Guide Bar Cleanup 27 Cant Key O ring 28 Blade Cartridge 28 Removing Rei...

Page 4: ...omatic Control Body 52 Automatic Blade Cartridge 54 Standard 55 w Pneumatic 360 Blade Guard 56 Class II and III 58 Automatic Control Body 58 Automatic Blade Cartridge 60 Standard 60 w Pneumatic 360 Blade Guard 62 w Mechanical 360 Blade Guard 64 Guide Bar Mount Assemblies 66 Manual Lock Class I II and III 66 Pneumatic Lock 67 Class I 67 Class II and III 68 Duraglide 69 Class II and III 69 Easy Glid...

Page 5: ...ollow all existing plant safety instructions and or requirements Tidland recommends wearing stainless steel protective gloves when changing or removing the knife blade Sharp knives can cause serious injury Do not put hands in machines Compliance with federal state and local safety regulations is your responsibility Be familiar with them and always work safely Receiving And Unpacking Handle and unp...

Page 6: ...6 Safety Lock Pin shown in locked position 7 Dovetail control body to blade cartridge interface 8 Lock Unlock Lever shown in locked position 9 Blade Cartridge shown w blade guard safety attachment 10 Knife Blade 11 Guide Bar Mount Assembly not shown 12 Air Supply Hose control body and cartridge Options Class I 360 Blade Guard cartridge see page 7 Class II and III 360 Swing Guard Kit see page 7 Act...

Page 7: ...can be moved to the other side of the blade guard strut if you need to change the cut side See page 24 Modified blade guards are available for strip blades and wide rim blades When the blade cartridge is retracted the blade is guarded When the blade cartridge extends the blade is unguarded Guarded Unguarded Knifeholder retracted Knifeholder extended Adjusting the blade guard To adjust the guard fo...

Page 8: ...ifeholder downstroke operation is staged so that the flap never interferes with the anvil ring Guarded During transport installation or maintenance Unguarded During slitting operation When air is off or function control knob is in the red retract position the actuator is extended 1 and the blade guard pivots into the guarded position 2 as the cartridge retracts When air is on and the knifeholder f...

Page 9: ...cuit interface between the knifeholder and the cartridge The cartridge extends and the blade guard retracts as the supply air is distributed at the setup knob in either the GREEN RUN or YELLOW SETUP positions When the supply air is turned off at the setup knob RED RETRACT position or at a gang manifold shut off valve the cartridge retracts and the blade guard extends out of the cartridge Flow Cont...

Page 10: ... positioning knifeholder blade to anvil rings before lockup to guide bar SETUP Red Arrow Reverses sidestroke movement then retracts blade cartridge Use when knifeholder is not in operation Use when adjusting depth control knob for overlap Use when traversing knifeholder with retracted blade cartridge to new slit position STOP RETRACT Green Arrow Extends blade cartridge then allows full sidestroke ...

Page 11: ...angential Slitting Applications To maximize web stability at the cut point Tidland recommends web penetration by the anvil ring of 015 060 Check this measurement by laying a straight edge across the idler rolls to represent the web Measure how far the anvil ring penetrates the plane created by the straight edge Thicker web materials require more penetration while thinner or sensitive materials may...

Page 12: ... 1 75 0 16 0 38 0 08 15 57 Class III 6 47 3 46 0 04 4 73 4 56 3 05 1 28 2 34 7 83 11 77 1 00 8 35 7 87 2 76 0 24 0 77 0 12 17 78 Millimeters A B C D E F G H I J K L M N O P Q R Class I 120 5 62 5 1 4 97 9 91 7 73 4 26 4 46 8 123 2 168 1 16 0 100 0 90 24 0 3 0 4 8 1 3 292 4 Class II 145 3 75 0 0 7 115 5 112 82 9 32 5 59 5 172 3 247 4 25 4 161 0 150 44 5 4 1 9 6 2 0 395 4 Class III 164 3 87 9 1 0 12...

Page 13: ...ter of the anvil ring VMD Vertical Mounting Dimension Tangent Wrap Slitting Class I 6 29 32 175 4 mm Class II 10 3 16 258 8 mm Class III 12 1 4 311 2 mm These dimensions reserve approximately 1 2 of blade cartridge stroke for blade regrinding HMD Horizontal Mounting Dimension Tangent Slitting Wrap Slitting A Web Path B Web Path A or B Web Path Class I 2 9 16 65 1 mm 2 5 16 58 7 mm 2 7 16 61 9 mm C...

Page 14: ...d guide bar 3 8 16NC holes DuraGlide mounting option Use only low head socket head bolts to mount guide bar 2 Before transferring dimension X onto the support beam make sure there will be enough free space at one end of the beam for knifeholder installation and removal once the guide bar is mounted Methods for Measuring Blade Overlap For Reference Only See pages 24 26 for knifeholder setup instruc...

Page 15: ...ush the brake shoe up into mount if extended out 4 Place the control body onto the guide bar 5 While holding the control body securely in place reinstall the gib Align the gib socket head cap screw holes with the holes in the mount assembly 6 Install and tighten the socket head cap screws to secure the gib in place Torque Class I 2 1 ft lbs 2 85 Nm Class II and III 4 3 ft lbs 5 83 Nm 7 Turn the br...

Page 16: ...de cartridge from the control body p 28 2 Remove the two socket head cap screws that secure the gib to the mount remove the gib 3 Place the control body onto the guide bar 4 While holding the control body securely in place reinstall the gib and align the gib socket head cap screw holes with the holes in the mount 5 Install and tighten the socket head cap screws to secure the gib in place Torque Cl...

Page 17: ...e brake knob to unlock and move the knifeholder along the guide bar Manual Lock 1 Turn the brake knob counterclockwise enough to allow the brake shoe to be manually retracted Push the brake shoe up into mount if extended out 2 Align the knifeholder at the end of the guide bar and slide the knifeholder onto the guide bar If clearance is restricted remove the blade cartridge 3 Turn the brake knob cl...

Page 18: ... stop screw on the face of the guide bar 3 Do not remove the short rail from the knifeholder bearing 4 Turn the brake knob counterclockwise to unlock 5 Push the brake shoe up into the back plate if protruding 6 Install the knifeholder 7 Hold the knifeholder and short rail section together Carefully place the rail section into the keyway on the guide bar 8 Align the short rail section with the fixe...

Page 19: ...te and remove the 10 32 screw from the end stop on the face of the guide bar 4 In the space at the end of the guide bar align the short piece of rail received with each knifeholder bearing mount with the fixed rail and transfer the knifeholder from the fixed rail to the short rail 5 Hold the knifeholder and the short rail together and carefully remove them from the guide bar Do not remove the shor...

Page 20: ...l air pressure is dependent upon application and material Maximum operating air pressure 100 psi Note Internal hoses may rupture if maximum air pressure is exceeded Clean non lubricated dry air is required for optimal performance of the knifeholder Before operating make sure that the air lines from the air manifold to the knifeholder are securely connected Single manifold system Tidland PN 520984 ...

Page 21: ...KNIFEHOLDER SIDE FORCE DOWN FORCE OUTPUT CHART www maxcessintl com Tidland Performance Series Automatic Knifeholder MI 557417 1 AD Page 21 Knifeholder loads will vary slightly from averages shown ...

Page 22: ...ect color Cant Key Orientation The arrow on the cant key label should point to the nip point blade contact side of the anvil ring see page 23 point in the same direction as the arrow on the blade cartridge Arrows pointing in opposite directions indicate that the nip point will not be closed resulting in poor slit quality and either the cant key orientation needs to be reversed or the cartridge ori...

Page 23: ...bar mount Cant key label is RED Cant key arrow points toward the THIN side of the cant key Blade cartridge arrow points to the nip point contact side of anvil ring B Web Path Web moves from the guide bar mount toward the control side of knifeholder Cant key label is BLUE Cant key arrow points toward the THICK side of the cant key Blade cartridge arrow points to the nip point contact side of anvil ...

Page 24: ...ge 24 360 Blade Guard Cartridge 1 Guide bar mount 2 Bracket stationary 3 Actuator assembly reversible 4 Actuator assembly release pin 5 Adjustment screw 6 Blade guard Reversing the blade guard actuator assembly Remove the blade cartridge from the knifeholder before reversing the actuator assembly ...

Page 25: ...ng 8 Observe overlap of knife blade and anvil ring See Measuring Blade Overlap p 14 9 If the overlap is correct 0 030 0 8mm the knifeholder is ready to slit go to Step 13 If the overlap is incorrect go to Step 10 to make adjustments Some web products may require more or less overlap 10 Turn the function control knob to the red retract position Note All depth control adjustments must be made in the...

Page 26: ...e knifeholder along the guide bar until the knife blade and the anvil ring just touch 7 Press down on the traverse brake knob to lock the knifeholder to the guide bar Knife blade and anvil ring should be touching 8 Observe overlap of knife blade and anvil ring See Setting Blade Overlap p 14 9 If the overlap is correct 0 030 0 8mm the knifeholder is ready to slit go to Step 13 If the overlap is inc...

Page 27: ...nifeholders for leaks or cracks Inspect control body dovetail assembly o rings Replace if damaged or missing Check blade cartridge half stroke function Monthly Check adjustment of gib to the guide bar for minimal clearance between knifeholder mount and guide bar Clean all surfaces of the control body and blade cartridge Inspect bellows for tears around dovetail mount Replace if necessary Bi Yearly...

Page 28: ...ck unlock lever up to unlock the blade cartridge 3 Press and hold down the safety lock pin and slide the blade cartridge off the control body Reinstalling the Cartridge 1 Slide the blade cartridge onto the control body 2 The safety lock pin will snap in place when the blade cartridge is in the correct position 3 Pull the lock unlock lever down to lock the blade cartridge to the control body 4 Conf...

Page 29: ...nife blade Reinstalling 1 Make sure the blade cartridge is held securely 2 Clean the blade hub surface where the blade mounts to assure correct fit of the blade and to help prevent blade runout wobble 3 Replace the knife blade with the slitting edge toward the strut 4 Replace the blade clamp onto the blade hub Rotate the blade clamp clockwise until the counter bored areas of the clearance holes ar...

Page 30: ... as a scratch or piercing awl remove the damaged o ring s 3 Completely clean out the o ring pocket with rubbing alcohol 4 Make sure the o ring pocket is dry 5 Use a toothpick to apply a small amount of LOCTITE 480 to the pocket only Note Do not let LOCTITE enter the air supply hole 6 Push the new o ring into the o ring pocket by hand Note Make sure the o ring is seated flat in the pocket 7 Let the...

Page 31: ... reduce dust buildup and contamination do not lubricate the pivot points Inspect the guard and cylinder mount assembly for damage Bent components may not function correctly Reinstalling the Guard and Spring onto the Cartridge Body 1 Orient the spring on the guard as shown 2 Insert guard pivot pin into the pivot hole in the cylinder mount block 6 3 Insert the pivot pin at the other end of the guard...

Page 32: ... bar mount and check gib adjustment 15 16 Web tears or splits Incorrect setback Check geometry 11 Too much overlap Correct overlap see knifeholder installation 24 26 Insufficient overspeed of the driven anvil Adjust overspeed to be 3 5 greater than the winder speed Web folds down Wrong cant key Replace cant key 22 Cant key is incorrectly installed Check web direction see Cant Key Installation 22 D...

Page 33: ...on Control Knob Disassembly p 52 p 47 p 58 p 47 Air leak at control body to blade cartridge interface Check lock unlock lever must be in locked position down p 28 p 28 Missing or damaged dovetail o ring Replace o ring item 28 See Dovetail Disassembly p 40 p 40 Body gasket leak Check for loose screws item 48 p 52 p 58 Lubrication required on internal body parts Piston Assembly O ring Piston Guide R...

Page 34: ...items 35 37 66 68 Check all hose connections Listen for leaks at the air fittings Do not use soap spray solution to determine location of leaks p 52 p 58 Air leaks at the air fittings Remove air fittings and apply Loctite 242 to threads Reinstall and tighten air fittings Moving parts are obstructed Check cartridge for debris and dust buildup blow pivot points clean with compressed air Broken sprin...

Page 35: ...destroke before completing downstroke knifeholder extension Caused by removal and incorrect replacement of control body internal hoses See hose parts illustration items 35 37 66 68 Refer to knifeholder Air Flow Schematic p 52 p 50 p 58 p 51 Blade Cartridge no half stroke Blade cartridge not fully installed Ensure that blade cartridge safety lock pin is fully engaged with the control body and that ...

Page 36: ...land Knifeholder Service Technician for any disassembly not covered in this publication Air Flow Schematics help ensure that hoses are oriented and reconnected properly during reassembly Before beginning any disassembly refer to the chart below to match your knifeholder model with the correct Air Flow Schematic Lift the knifeholder bellows to see the hose layout for your model Class I 3 hoses Befo...

Page 37: ...ar Mount Assembly Manual Lock Manual Lock Assembly 555538 544156 544156 Back Plate Assembly 550708 550709 550710 Guide Bar Mount Assembly Pneumatic Lock Pneumatic Lock Assembly 555539 550707 550707 Back Plate Assembly 550708 550709 550710 Dovetail Assembly 524970 528797 529514 Upper Body Assembly 536437 531133 535900 Piston Assembly 536439 530353 535902 Setup Knob Assembly 536436 530354 530354 Low...

Page 38: ...ly by loosening and removing the four socket head cap screws Guide Bar Mount Manual Lock disassembly is complete To Reassemble Guide Bar Mount Manual Lock 1 Reinstall the guide bar mount assembly on the control body and tighten the fasteners to the appropriate torque value Class I M4 2 1 ft lbs 2 85 Nm Class II M5 4 3 ft lbs 5 83 Nm Class III M6 7 3 ft lbs 9 89 Nm 2 Place the control body on the g...

Page 39: ...control body 4 Place control body on workbench 5 Remove gib by loosening and removing the two socket head cap screws 6 Remove the guide bar mount assembly by loosening and removing the four socket head cap screws Guide Bar Mount Pneumatic Lock disassembly is complete To Reassemble the Guide Bar Mount Class I 1 Reinstall the guide bar mount assembly on the control body and tighten fasteners to 2 1 ...

Page 40: ...Glider 1 Remove the stop block 4 mm hex drive 2 Remove the 4 screws in the backplate 4 mm hex drive 3 Gently pry the backplate off the mounting assembly will be free to rotate away from the control body to access the bearing mount screws 4 Remove the 4 screws in the bearing retainer 2 5 mm hex drive 5 The bearing is free to remove 6 Reassemble the knifeholder with the new bearing ...

Page 41: ...l spring and two flat washers go to Step 9 Class II and III Spring not accessible go to Step 9 9 Extend the knifeholder Class I No air supply needed By hand pull the dovetail assembly out of the control body Class II and III With external air supply set at approximately 30 psi and the function control knob in the yellow setup or green run arrow position extend the dovetail assembly 10 Lift or remo...

Page 42: ...all the depth control knob cap 9 Verify half and full stroke functionality before reinstalling the unit for operation Class II and III 1 Extend the piston guide rod using the function control knob in the yellow setup or green run position 2 Apply LOCTITE 242 to the threads of the piston guide rod 3 Fasten the dovetail assembly to the extended piston guide rod and tighten to the appropriate torque ...

Page 43: ...nnected by three internal coiled hoses Be careful not to disconnect rupture or loosen these connections Upper Body Lower Body and Piston disassembly is complete Recommended Maintenance Lubricate piston guide rod with Lubriplate EMB Polymer Grease L0148 098 Inspect and replace the piston o ring if necessary Lubricate the new o ring before installing Lubricate stroke stop rod use Parker Super O Lube...

Page 44: ...the retainer flange 10 Remove piston guide rod bushing if replacement is necessary Note The piston guide rod bushing is ceramic coated and will provide years of service under normal operating conditions Lower body disassembly is complete Recommended Maintenance Lubricate piston guide rod bushing with Lubriplate EMB Polymer Grease L0148 098 To Reassemble Lower Body 1 Replace the piston guide rod bu...

Page 45: ...ner is under spring pressure Hold the flange retainer firmly to the lower body when removing the four fasteners 8 Remove the four socket head cap screws that attach the upper and lower bodies to each other 9 Lay control body flat on one side and carefully push toward upper body the piston guide rod into and through the guide rod bushing This allows simultaneous removal of both the upper body and p...

Page 46: ...ange retainer flush to the lower body and fasten with the retainer screws Caution Ensure that hoses protrude out of the lower body 5 Reinstall and rotate the depth control knob clockwise far enough to allow the flat washer and socket head cap screw to lock against the stroke stop rod capturing the depth control knob 6 Reinstall the depth control knob cap 7 Apply and regulate air pressure to approx...

Page 47: ...proximately the 10 00 position 6 Remove the disc using a small flat blade screwdriver 7 Pry off carefully part is reusable 8 Hold the knob firmly in the red retract position to keep it from rotating while removing the knob bolt Turn the bolt counterclockwise to remove 9 Carefully lift out the function control knob assembly Note that it is in the red retract position Function Control Knob disassemb...

Page 48: ...m Tidland Performance Series Automatic Knifeholder MI 557417 1 AD Page 48 Class I A Parker Super O Lube B Lubriplate EMB Polymer Grease L0148 098 C Dow Corning 557 Silicone Dry Film Lubricant D Loctite 242 E Loctite 480 Standard Cartridge shown ...

Page 49: ...sintl com Tidland Performance Series Automatic Knifeholder MI 557417 1 AD Page 49 Class II and III A Parker Super O Lube B Lubriplate EMB Polymer Grease L0148 098 C Dow Corning 557 Silicone Dry Film Lubricant D Loctite 242 E Loctite 480 ...

Page 50: ... Tidland Performance Series Automatic Knifeholder MI 557417 1 AD Page 50 Lift the bellows on Class I knifeholders to see hose layout and determine appropriate schematic Class I before June 2003 Class I after June 2003 Class I after Sept 2010 ...

Page 51: ...AIR FLOW SCHEMATICS www maxcessintl com Tidland Performance Series Automatic Knifeholder MI 557417 1 AD Page 51 Class II Class III ...

Page 52: ...PARTS www maxcessintl com Tidland Performance Series Automatic Knifeholder MI 557417 1 AD Page 52 Automatic Control Body Class I 536160 Tidland recommends ordering these parts as the piston sub assembly see page 37 ...

Page 53: ... 1 16 3 way Valve 528783 1 53 Lower Body Label 536508 1 17 O ring set up knob bolt 130827 2 54 Cap Screw 536171 2 18 Bushing 524992 2 55 Stop Plate 526354 1 19 Spring 130133 2 56 Spring 530189 1 20 Detent 528780 1 57 Wedge Lock 524972 1 21 Function Control Knob Bolt 563953 1 58 Guide Pin 535236 2 22 Function Control Knob Disc 536468 1 59 O ring 536170 5 23 O ring 126443 2 60 Lock Unlock Lever 5263...

Page 54: ...idland Performance Series Automatic Knifeholder MI 557417 1 AD Page 54 Automatic Blade Cartridge Class I Standard 547613 The inboard strut arm was revised Your part may not match the illustration but the parts are completely interchangeable ...

Page 55: ...Cap Screw 528668 1 15 Inboard Strut Arm 596436 1 16 Return Spring 552070 1 17 Set Stop Piston Snap Ring 528692 1 18 Set Stop Bushing 528687 1 19 Set Stop O ring 130136 1 20 Set Stop Piston 528686 1 21 Dovetail Block 528679 1 22 D seal 528682 1 23 D seal Plate 528683 1 24 Diaphragm 528677 1 25 Diaphragm Plate 528678 1 26 Warning Label ANSI 724239 2 27 Warning Label ISO 724242 2 28 Cant Arrow Direct...

Page 56: ...KNIFEHOLDER PARTS www maxcessintl com Tidland Performance Series Automatic Knifeholder MI 557417 1 AD Page 56 Automatic Blade Cartridge Class I w Pneumatic 360 Blade Guard 718312 ...

Page 57: ...ck Cap 133962 1 20 Bearing Cap Assembly 528664 1 21 Flat Hd Cap Screw 528668 1 22 D seal Plate 719522 1 23 D seal 528682 1 24 Cartridge Arrow Label 547637 2 25 Warning Label ISO 724242 2 26 Warning Label ANSI 724239 2 27 Guard Strut 717820 1 28 Button Hd Cap Screw 529354 4 29 Diaphragm Plate 528678 1 30 Diaphragm 528677 1 31 Set Screw 554156 2 32 Set Screw 564439 1 33 Dovetail Block 734025 1 34 Sa...

Page 58: ...KNIFEHOLDER PARTS www maxcessintl com Tidland Performance Series Automatic Knifeholder MI 557417 1 AD Page 58 Automatic Control Body Class II 530527 Class III 528812 ...

Page 59: ...p Screw 531127 2 551477 2 49 Bellows 528809 1 528827 1 16 3 way Valve 528783 1 528783 1 50 Return Spring Support 533775 1 533775 1 17 O ring setup knob bolt 130136 2 130136 2 51 O ring cant key 578331 1 578331 1 18 Bushing 130108 1 130108 1 52 Cant Key call 1 call 1 19 Spring 130133 2 130133 2 53 Lower Body Label 528830 1 528828 1 20 Detent 528780 1 528780 1 54 Cap Screw 132619 2 536135 2 21 Funct...

Page 60: ...KNIFEHOLDER PARTS www maxcessintl com Tidland Performance Series Automatic Knifeholder MI 557417 1 AD Page 60 Automatic Blade Cartridge Standard Class II 524508 Class III 535264 ...

Page 61: ...ing 131121 2 131121 2 15 Snap Ring 134305 1 134305 2 16 Blade Lock Pin Spring 130179 1 130179 1 17 Blade Lock Cap 130173 1 130173 1 18 Bearing Spacer n a 133184 1 19 Shim 134304 1 134304 1 20 Bearing Cap Assembly 515511 1 515511 1 21 Bearing Retainer Cap Screw 524549 1 518520 1 22 Outboard Strut 528097 1 529808 1 23 Piston O Ring 126479 1 126479 1 24 Piston 131108 1 131108 1 25 Set Screw 132615 1 ...

Page 62: ...KNIFEHOLDER PARTS www maxcessintl com Tidland Performance Series Automatic Knifeholder MI 557417 1 AD Page 62 Automatic Blade Cartridge With Pneumatic 360 Blade Guard Class II 548274 Class III 548275 ...

Page 63: ...iston Half Stop 524541 1 524541 1 16 Jam Nut 528674 1 528674 1 56 O ring 126193 1 126193 1 17 Blade Guard Strut 567806 1 571762 1 57 Spring Compression 131118 2 131118 2 18 Btn Hd Cpscr 131159 1 131159 1 58 Dovetail 523492 1 529809 1 19 Label Cartridge Arrow 547635 2 547635 2 59 Spring Compression 131119 2 131119 2 20 Label Warning 130921 2 130920 2 60 Safety Lock Pin 131114 1 131114 1 incl Actuat...

Page 64: ...s a sub assembly that contains the following replaceable parts 13 21 31 18 17 23 15 20 14 2 16 19 6 21 10 12 11 9 25 33 22 24 29 26 30 37 32 5 3 1 28 27 7 8 4 36 Guard actuator kit Performance Series C2 778011 C3 769351 Guard attachment kit includes guard screws and standoffs Standard C2 659076 C3 659077 Wide rim blade C2 771296 C3 771297 Guard mechanism kit C2 769352 C3 769353 ...

Page 65: ...g 131121 2 131121 2 16 Blade lock pin 130172 1 130172 1 17 Blade lock spring 130179 1 130179 1 18 Blade lock cap 130173 1 130173 1 19 Bearing spacer n a 1 133184 1 20 Shim washer 3 4 OD x 1 2 ID x 025 thk 134304 1 134304 1 21 Snap ring Smalley VH 125 134305 1 134305 2 22 Shoulder ring 631251 1 631251 1 23 Bearing cap assembly 515511 1 515511 1 24 Blade hub 524544 1 135009 1 25 O ring set stop Park...

Page 66: ...4 1 2 Soc Hd Cap Screw 130145 2 130467 2 130467 2 3 Top Block 537971 1 531750 1 531750 1 4 Set Screw 516903 1 130304 1 130304 1 Backplate Assembly 550708 550709 550710 5 Brake Shoe O ring 130136 1 130136 1 130136 1 6 Brake Shoe 537972 1 531758 1 531758 1 7 Soc Hd Cap Screw 130184 4 130467 4 250116 4 8 Back Plate 537970 1 531759 1 538153 1 9 Soc Hd Cap Screw 250048 2 544155 2 544155 2 10 Setscrew 1...

Page 67: ...0308 1 6 Piston Spring 554681 1 7 Steel Ball 539093 1 8 Setscrew 130147 2 9 Check Valve Insert 573782 1 10 Retainer Housing 573779 1 11 Air Fitting 550731 1 12 Detent Ball 528781 1 13 Soc Hd Cap Screw 130145 2 14 Top Block Piston Body 550309 1 15 Lever 550315 1 16 Lever Pin 558991 1 17 Bronze Bushing 557189 1 18 Traverse Gear Assy 550307 1 Backplate Assembly 550708 19 Brake Shoe O ring 130136 1 20...

Page 68: ...11 Piston 131108 1 131108 1 12 Lever 544312 1 544312 1 13 Lever Pin 544308 1 544308 1 14 Compression Spring 554681 1 554681 1 15 Piston Pin 539086 1 539086 1 16 Piston Pin O ring 126443 1 126443 1 17 Soc Hd Cap Screw 130467 2 130467 2 18 E ring 549833 1 549833 1 19 Top Block 539084 1 539084 1 20 Soc Hd Cap Screw 549832 2 549832 2 21 Pinion Bushing 564861 1 564861 1 22 Soc Hd Cap Screw 250049 1 250...

Page 69: ...06 27L130136 1 27L130136 1 5 Screw brake shoe adjustment 27L598977 1 27L598977 1 6 Backplate 270022398 1 270022407 1 7 Dovetail stop 270022465 1 270022470 1 8 Soc hd low head M4 x 10mm 27L130184 2 M5 x 12mm 270022505 2 9 Soc hd cpscr M5 x 12mm 27L130467 4 M6 x 12mm 27L250116 4 10 Bearing 270022463 2 270020869 4 270022462 2 11 Soc hd low head M5 x 20mm 270022475 6 270022475 8 12 Bearing liners repl...

Page 70: ...ar Bearing 1 662081 9 Safety Latch 1 662080 10 Soc Hd Cap Screw 2 130247 Not Shown Guide Bar 661590 Linear Bearing Rail 662082 Class II and III Item Description Qty Class II Class III Back Plate Assembly 615576 618966 1 O ring 1 130136 130136 2 Brake Shoe 1 531758 531758 3 Soc Hd Cap Scr Patch Lock 1 598977 598977 4 Set Screw Nyloc 1 130149 130149 5 Backplate 1 595748 619001 6 Bearing Retainer 1 5...

Page 71: ... Swing Automatic Shear w 360 Degree Blade Guard Pneumatic 548274 PS Swing Manual Shear 569393 PS Swing Automatic Shear w 360 Degree Blade Guard Mechanical 766913 PS Swing Manual Shear w 360 Degree Blade Guard Mechanical 769816 PS Crush 568924 e Knifeholder w 360 blade guard 749142 e Knifeholder Swing Cartridge 696317 CS Shear CS Crush PS Shear Automatic PS Shear Manual PS Crush CL 2 MOD e KH e KH ...

Page 72: ...ect blade sharpness is essential for shear and crush slitting operations To reduce chipping and rapid dulling of blades it is important to remove burred edges Grind the blade edge as smooth as possible to avoid dust formation during the slitting process Before putting blade into operation install the blade and set up the knifeholder at the anvil ring Manually rotate the blade against the anvil in ...

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