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Hydraulic Tunnel Thruster

&7

3

00

HYD

Model 250

With Electronic Controller

Serial N° : ----------------------------------------------------

INSTALLATION OPERATION MAINTENANCE

Date of Installation : ----------------------------------------

THIS MANUAL MUST BE KEPT ON BOARD AT ALL TIMES

Via Philips 5, 20900 Monza (MI), Italy

Tel. +39 039 200 1973-936 - Fax +39 039 2004299

Manual Max Power CT300 HYD Last update:December 2013

www.max-power.com E-mail:[email protected]

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Summary of Contents for 250

Page 1: ...N INSTALLATION OPERATION MAINTENANCE Date of Installation THIS MANUAL MUST BE KEPT ON BOARD AT ALL TIMES Via Philips 5 20900 Monza MI Italy Tel 39 039 200 1973 936 Fax 39 039 2004299 Manual Max Power CT300 HYD Last update December 2013 www max power com E mail contact max power com ...

Page 2: ...16 19 List of Distributors 17 18 20 Warranty Document to be returned 19 Your thruster is a high quality technical product and should be treated as such The employment of qualified marine personnel with experience in bow thruster installation is strongly advised Where possible the boat manufacturer s architects design departments and or shipyards should be consulted prior to installation taking pla...

Page 3: ...n 8 mm thickness you will require an extra hard rubber gasket between the motor support and the tunnel 2 TUNNEL When the final tunnel position is determined and all dimensions have been checked mark the centre of the tunnel s position and drill a Ø 10 mm hole Make up a metal compass from 8 mm rod Fit compass into the Ø 10 mm holes and trace the form of the tunnel on to the hull elliptical After cu...

Page 4: ...and trace the drilling positions for the leg and its support Fit the leg along with the gasket in the tunnel Check general positioning of the propellers Small pieces of folded cardboard can be used to check the spacing between the propeller tips and the tunnel is even all round Slight adjustment to align the leg in its tunnel may be necessary After checks remove leg etc remount the assembly coveri...

Page 5: ...n place when delivered do not touch this 5 PROPELLERS Check the tightness of the oil drain screw 8 mm Allen Key and the anode a 10 mm key IMPORTANT To prevent limestone deposits from forming causing damage to the joints we highly recommend applying silicone grease to the shaft and the joints before assembling the propellers Fit the fixing pins and propellers NOTE Position the propeller blades oppo...

Page 6: ... cooler require oil cooler when time of operation exceeds 15 minutes oil cooler not necessary Note The above choices also depend on capacity of the oil tank etc The hydraulic directional control valve DCV must be equipped with a pressure gauge and pressure relief valve and should preferably be placed as close as possible to the thruster unit The piping can be flexible or a mix of rigid and flexibl...

Page 7: ...trainer Oil Level Sight Gauge Thermometer Filler Cap Motor Drain Connection INTERIOR DIAMETERS AND MODULES of the piping between the hydraulic elements M4 1 4 M5 5 16 M6 3 8 M8 1 2 M10 5 8 M12 3 4 M16 1 INTAKE DIAMETERS of standard hydraulic elements MAX POWER 1 2 11 Female BSP 3 4 3 6 7 8 9 Female BSP 1 2 4 5 Female BSP 3 8 10 12 Female BSP 1 4 Reservoir Pump Motor Filter Directional Control Valv...

Page 8: ...en applying a layer of silicon oil before assembling the propellers ANNUAL BASIS CHANGE the anode if necessary CHANGE drive leg oil if classic bronze leg CHECK the oil and the hydraulic filtration circuit only if necessary EVERY 5 YEARS DRAIN hydraulic oil system and change the filter and refill THE MAX POWER TEAM WISHES YOU SUCCESSFUL MANOEUVRING AND ENJOYABLE CRUISING IT IS IMPORTANT TO KEEP THI...

Page 9: ...Installation Notes 8 Manual Max Power CT300 HYD Last update December 2013 ...

Page 10: ...tor Support CT300 HYD 1 633740 16 Drive shaft oil seal 1 17 Drive shaft 1 18 Upper ball bearing 1 19 Lower ball bearing 1 20 Drive gear 1 310415 21 Clip 1 22 Leg fixing screws 2 23 Fibre joint leg tunnel 1 310253 24 Leg housing 1 25 Propeller Ø 300 2 313810 26 Propeller nut 2 27 Propeller drive pin 2 28 Oil seal 2 29 Screw cap 4 30 Propeller shaft 1 31 Propeller shaft key 1 32 Propeller shaft gear...

Page 11: ... 30 31 32 33 34 35 36 37 38 39 40 MAX POWER 4 3 5 10 8 9 10 33 6 7 11 13 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 MAX POWER 0D 3RZHU 7300 HYD 4 3 5 10 8 9 33 6 7 Manual Max Power CT300 HYD Last update December 2013 ...

Page 12: ...nk for Control Circuit Supply White Red Brown Blue Black Yellow Yellow Red Black Yellow Yellow Yellow Yellow Red Black Grey Grey Grey Grey Grey Grey 1 5 6 8 10 7 4 3 2 Control System Connections Using Electro Hydraulic Pump 23 04 2004 POWER PWR ISO PNL HEAT RLYS MP STC White Red Brown Blue Black Yellow Cable Connector Cable Connector Yellow Yellow Cable Connector Yellow White Red Brown Blue Black ...

Page 13: ...ow White Red Brown Blue Black Yellow Yellow Yellow Grey Grey White Red Brown Blue Black Red Black Yellow Yellow Red Black Yellow Yellow Red Black Black Brown Blue White Red Black Brown Blue White Red Yellow Yellow Black Red White Red Black Brown Blue 6 A B C 2 x 2 mm Depending on cable lenght 1 Clutch or Bypass 2 Bi Polar Clutch Relay 3 Hydraulic Oil Resevoir with N O alarm sensor 4 Service Valve ...

Page 14: ...13 Manual Max Power CT300 HYD Last update December 2013 ...

Page 15: ...ements A B T C 14 Model Dim mm 125 225 300 325 A 185 250 300 315 B 197 264 318 333 C 210 210 220 220 D 190 220 280 280 T 6 7 9 9 E Ideal 185 250 300 315 E min 110 140 150 160 Weight 9kg 12kg 20kg 20kg Manual Max Power CT300 HYD Last update December 2013 ...

Page 16: ...ser This excludes any damage or faults occurring from normal wear and tear on the following items engine oil seals relay contacts If warranty is registered within the 3 month period following installation 5 Warranty Exclusions Damage due to modifications or installation contrary to published specifications Cost of hauling the boat Damage due to repairs performed by an unauthorized service centre D...

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