Max Machinery 213 Operational Manual Download

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Rev. 002Q4

210 Piston Series

Positive Displacement Flow Meters

Model

Positive Displacement
Flowmeters

Operational Manual

For Models
Model 213, P002, 214, 215 and 216

Summary of Contents for 213

Page 1: ... Series User Manual Copyright 2013 Rev 002Q4 1 210 Piston Series Positive Displacement Flow Meters Model Model Model Model Model Positive Displacement Flowmeters Operational Manual For Models Model 213 P002 214 215 and 216 ...

Page 2: ...iption page 4 Transmitter General Description page 5 Meter Specifications page 6 Transmitter Specifications Analog page 7 Transmitter Specifications Frequency Pulse page 8 Do s Don ts page 9 Installation page 10 Operation page 11 Electrical Installation Wiring page 12 13 Troubleshooting page 14 Diagrams Pressure Drop 213 Piston Flow Meter page 15 P002 Piston Flow Meter page 16 214 Piston Flow Mete...

Page 3: ... having the following information in your records may prove useful We have provided this outline as a starting point Process Temperatures ___________________________ Fluid Viscosity____________________________________ Operating Range ________________________________ Line Pressure ____________________________________ Max Sales or PO _____________________________ Installation Date __________________...

Page 4: ...ed out by each piston in turn The valving action for each cylinder is accomplished by the piston adjacent to it The accuracy of a piston flow meter is dependent on close tolerances in the cylinder wall and piston Max Machinery regularly holds tolerances as fine as 0 00005 inches in the production of these meters The movement of the pistons is converted to a circular motion at the central crankshaf...

Page 5: ...the field For field installations where the transmitter has not been set up with a meter at the factory an optional serial interface kit may be purchased to give full access to configuration options and parameters Transmitter Features High resolution measurement Analog Output Configured output ranges to any value within 10 Vdc or 20 mA Frequency Output Configured output resolution of 1 to 1000 pul...

Page 6: ...temperature 2 part 435 F 225 C 3 Recommended filtration 10 micron 10 micron 10 micron 10 micron 10 micron Displacement cc rev 0 887 1 0 10 5 47 6 169 5 Weight lbs 1000 3000 psi 1 25 0 57Kg 6 25 2 8Kg 22 75 10 3Kg 55 25 25 1Kg 7250 psi 4 2 1 9kg 14 4 6 5 Typical k factor pulses cc 290 Frequency series Transmitter 1000 1000 90 20 5 Port size NPT 0 125 0 375 0 500 0 750 SAE 4 4 6 12 18 1 For viscosit...

Page 7: ...hnical for explosion proof models 20ºC Ambient 5V supply Standard Model 90ºC 195 F Models 295 296 High Temp Model Model 296 Ultra High Temp Model 225ºC 435 F Models 295 296 Anti dither Range Software selectable from 1 100 of 1 revolution 50 of a meter revolution unidirectional 2 bidirectional are typical default settings Signal Filtering Software selectable from 1 ms to 64 sec time constant 1 Full...

Page 8: ...o 85ºC 40ºF to 185ºF 2 Transmitter Operation 40ºC to 80ºC 40ºF to 175ºF Maximum Temperature Process Fluid 20ºC Ambient 5V supply For explosion proof models see www maxmachinery com content explosion proof installation instructions 29X X0X XXX Standard Model 90ºC 195 F 29X X5X XXX High Temp Model 2 part model 225ºC 435 F Anti dither Range Software selectable from 1 100 of 1 revolution 50 of a meter...

Page 9: ...N T Remove the Transmitter from the flow meter body The transmitter is phased to the meter and a measurement error will result Re calibration will be necessary see the transmitter interface software manual DON T Disassemble the flow meter These are precision devices which require special tools and techniques DON T Turn on the pump in a system filled with material that is solid at room temperature ...

Page 10: ...x Sales Engineer or consult our Technical Service Department Inlet and Outlet Ports Use the IN port as the inlet for the most predominant flow direction Install the flow meter on the discharge side of the pump whenever possible Excessive vibration at the meter should be avoided High Temperatures Use the Vertical Installation drawing This minimizes heat transfer by convection from the flow meter to...

Page 11: ...ning schedule should be established The system should be shut down if abnormal noises occur or if unusual differential pressures across the meter are encountered High Temperature Start Up For fluids above 150 F 82 C based on 70 F ambient a special procedure is required to prevent thermal shock and permanent damage to the flow meter The warm up time is determined by the equation below TIME minutes ...

Page 12: ...e lid and rotate up to 180 and retighten using an alternate starting point Tighten to compress the O ring seal Removal 1 Remove electrical connections 2 Unscrew transmitter using a wrench if necessary Moisture Seal Protection On all models the housing is designed as a liquid and vapor tight enclosure There are O ring seals at the lid and possibly also the base of the housing these need to be fully...

Page 13: ...utput is triggered this voltage will be grounded to zero volts Note use a 5k ohms resistor to limit the current flow in the signal line Current Sinking Wiring models 29X 6XX All Other Models Mating Cable Wire Color Turck Pin Case Ground Case Blue 3 Common Com Black 4 Power 5 26 Vdc V Brown 1 Output Phase A Ph A White 2 Output Phase B Ph B Grey 5 Frequency Quadrature Turck Connector 2 1 4 5 3 Elect...

Page 14: ...Meter not turning Verify that DC power is present at the PCA Use a multi meter to measure the transmitter output independent of the display or PLC Remove transmitter from meter and place a paper clip against the magnet shield Clip should be drawn to magnet inside of the meter and move with the meter s rotation Indicated flow does not agree with expected readings Air in the line Indicator not calib...

Page 15: ...o scale 2 26 57mm 2 26 57mm 0 65 17mm 2 26 57mm 5 98 152mm 1 93 49mm 5 47 139mm 2 61 SQ 66mm 1 5 SQ 38mm 1 2 NPT mounting holes 10 32NF 6 places 0 625 16mm 1 125 29mm 300 cP 100 cP 3 cP Flow Rate cc min Pressure Drop psi 0 30 35 5 10 15 20 25 TYPICAL PRESSURE DROP Delta P versus Flow rate for various viscosities 1 2 3 5 10 20 30 50 100 200 300 500 1000 2000 3000 2 bar 1 5 bar 1 bar 0 5 bar Intermi...

Page 16: ...0 2000 3000 2 bar 1 5 bar 0 5 bar Expected Failure Area 30cP Intermittent Duty Area Continuous Duty Area 3000 cP 1000 cP 300 cP 100 cP 3 cP 1 bar BOTTOM VIEW MODEL P002 WITH INDUSTRIAL HOUSING TRANSMITTER MODEL P002 WITH EX PROOF HOUSING TRANSMITTER EX PROOF HOUSING TOP VIEW not to scale 2 26 57mm 2 26 57mm 0 65 17mm 1 96 50mm 5 51 140mm 3 62 92mm 2 26 57mm 5 98 152mm 3 62 92mm 2 26 57mm Inlet por...

Page 17: ...elta P versus Flow rate for various viscosities 10 20 30 50 100 200 300 500 1000 2k 3k 5k 10k 0 5 bar 1 bar 1 5 bar 2 bar 100 cP 300 cP 4 875 SQ 124mm BOTTOM VIEW MODEL 214 WITH INDUSTRIAL HOUSING TRANSMITTER MODEL 214 WITH EX PROOF HOUSING TRANSMITTER EX PROOF HOUSING TOP VIEW not to scale 2 26 57mm 2 26 57mm 0 65 17mm 1 93 49mm 6 3 160mm 2 57 65mm 2 26 57mm 6 61 168mm 2 57 65mm in out 3 00 SQ 76...

Page 18: ...bar 1 5 bar 1 bar 0 5 bar Intermittent Duty Area Expected Failure Area Continuous Duty Area 300 cP 3000 cP 1 0 0 0 c P 100 cP 3 cP MODEL 215 WITH INDUSTRIAL HOUSING TRANSMITTER MODEL 215 WITH EX PROOF HOUSING TRANSMITTER EX PROOF HOUSING TOP VIEW not to scale 2 26 57mm 2 26 57mm 0 65 17mm 1 93 49mm 7 48 190mm 3 93 100mm 2 26 57mm 1 2 FNPT 7 99 203mm 3 93 100mm mounting holes 5 16 18NC 6 places 2 0...

Page 19: ...ces in out BOTTOM VIEW 9 5 SQ 241mm 3 00 76mm 1 93 49mm MODEL 216 WITH EX PROOF HOUSING TRANSMITTER 9 45 240mm 5 39 137mm 2 26 57mm 1 2 FNPT 3 0 76mm 7 0 SQ 178mm t 1000 cps 3 cps 100 cps 300 cps Flow Rate L min 0 30 35 5 10 15 20 25 TYPICAL PRESSURE DROP Delta P versus Flow rate for various viscosities 0 1 0 2 0 3 0 5 1 2 3 5 10 20 30 50 100 2 bar 1 5 bar 0 5 bar Intermittent Duty Area Expected F...

Page 20: ...Department Unauthorized repair work may damage the meter and will void the product warranty Please make note of model and serial numbers on the flow meter before calling the factory A return goods authorization number will be issued if the flow meter has to be sent back for repair Max Machinery Inc Phone 707 433 2662 33A Healdsburg Ave Fax 707 433 1818 Healdsburg CA 95448 www maxmachinery com Cont...

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