Operating Instructions
Smoking Chamber
Junior 03
Production Number:
081/11
Year of Production:
2011
Page 1: ...Operating Instructions Smoking Chamber Junior 03 Production Number 081 11 Year of Production 2011...
Page 2: ...cleaning and troubleshooting 5 2 8 Warning labels placement 6 2 9 List of safety devices and their role 6 3 TECHNICAL DESCRIPTION 7 3 1 Operation conditions 7 3 2 Technical parameters 7 3 3 Descripti...
Page 3: ...to be permanently placed in the process room is designed for a qualified stuff contents the most important advices and warnings concerning the putting in operation and maintenance of the equipment 2 G...
Page 4: ...nd grease on the floor be aware of the slipping hazard If you doubt about the manufacturing process contact the responsible person The equipment can be run only if all safety accessories are fully wor...
Page 5: ...Pay attention to the high temperature in the chamber smoke generator and smoke outlet 2 7 Safety regulations by maintainanace cleaning and troubleshooting Maintenance has to be provided by a qualified...
Page 6: ...ese warning labels In case of damage or illegibility of any contact the manufacturer 2 8 Warning labels placement This machine is equipped by a safety accessory that protects operator and device The m...
Page 7: ...and connection places are stated in the project drawing 3 2 Technical parameters Total electrical power consumption 10 8 kW Input of heating element in smoke generator 0 7 kW Input of heating elements...
Page 8: ...h tray and below the box with wooden chips The smoke generator is placed in the bottom part of the chamber Smoke is created by glowing wooden chips of hard wood on the red hot heating element with the...
Page 9: ...t side of the control unit is the main power switch smoking and humidification breaker By the control unit keyboard is possible to control the smoking chamber Junior it means start of programs changes...
Page 10: ...els Showering 3 4 Material All parts are made of carbide nickel stainless steel Internal insulation is made of mineral wool in thickness 30 mm except the floor and ceiling where it is 20 mm Smoke gene...
Page 11: ...ual for control unit operator see the chart No 2 settings of approximated times and temperatures for individual steps Set flaps by the flap handlers see chart No 1 Flap settings Push the button START...
Page 12: ...te the program by switching off the main power switch and start again In the following chart is shown the flap settings in particular phases of heat treatment The settings are possible to change accor...
Page 13: ...65 20 100 100 SMOKING 68 20 25 0 COOKING 75 72 0 0 VENTILATION 2 100 100 SAUSAGES Flap opening in Temperature in chamber C Temperature in core C Time min Outlet Fresh air REDDENING 58 20 0 0 DRYING 65...
Page 14: ...customer before delivery 4 It will be made a water connection to distribution piping with a pressure hose into connecting nut G 1 2 in the rear part of the chamber and nut of the distribution piping...
Page 15: ...ible to teach in the stuff directly bat the customer 5 ACCEPTANCE DELIVERY Acceptance every smoking chamber Junior is tested by the manufacturer manufacturer is obliged to appeal the customer to the m...
Page 16: ...vent troubles with smoking and cleaning Keep safety regulations issued by manufacturers of the equipment and detergent by cleaning see the safety orders 8 1 Technological process of chamber cleaning 1...
Page 17: ...chamber or take them out and wash them separately 3 After washing give the drawer and ash tray back 4 Pay attention during this operation the heating element could burn you 9 MAINTAINACE AND TROUBLES...
Page 18: ...den chips in drawer Fill in wooden chips Heating element does not work Check heating element and parts of switchboard Low density of smoke Dirty bottom of the wooden chip drawer Clean smoke generator...
Page 19: ...up fan will stop Switch on and off the main power switch Temperature sensor in chamber is damaged Exchange temperature sensor in chamber Control unit is damaged Contact manufacturer Temperature is 5...
Page 20: ...M MB BE ER R P P 3 30 00 00 0W W U U 4 40 00 0V V 6 6 S SO OL LE EN NO OI ID D V VA AL LV VE E D D2 26 63 3D DV VN N 1 1 4 4 U U 2 23 30 0V V S Sp pi ir ra ax x S Sa ar rc co o 8 8 T TE EM MP PE ER RA...
Page 21: ...European Union 98 37 ES from 22 6 1998 Standard SN EN ISO 12100 1 Machine equipment safety basic notions general rules for projection Part 1 Basic terminology methodology Standard SN EN ISO 12100 2 Ma...
Page 22: ...rd some events of machine These data could help the customer and also the manufacturer solving possible troubles occurring by usage of the equipment For example date of the first start of the machine...
