Mauser MO5101 Manual Download Page 21

Phenomena

Possible cause

Remedy

Chain pattern 
skip

Chain thread needle not 

fixed in the right place

Chain thread looper bar 

not fixed in the right place

Chain thread tension 

disc too lax

Five threads lower looper should 3.5-4mm away from needle 
the high to lower looper should 64.7-65.2mm

Adjust the looper bar, make the braid stitch seen when no 
material fed

Tighten the nut by a litter

Thread of needle 
cut

Thread tension disc too 

tight

Needle too rough

Lower looper rough

Loosen the nut

Change needle

Change or polish the needle

Upper looper 
thread cut

Chain thread pass 

through in the wrong way 
or thread tension disc too 
tight

Thread of looper should pass through before needle thread or 
loosen cut

Hole of upper looper 

rough

Polish the hole by the tension thread with the polish paste

Chain thread cut

Thread through in wrong 

way or the thread guide 
rough

Some sharp part of feed 

dog

Looper thread should through before needle, or polish the 
thread guide

Polish feed dog or change one

Chain thread 
cut

fixed in the right place

Chain thread looper not 

thread tension too tight

Chain thread looper 

Five thread chain looper should 2.5-3mm away from needle, 
height of chain thread should be 58-59mm

Loosen the nut

The point of chain 

thread looper is too far 
away from needle

Needle bended or 

needle point rough

Adjust chain thread looper make the distance between them 
0.05mm

Change the needle

Lower looper 
make stitch 
skipped

The groove of needle is 

not point to the right 
orientation

Chain thread looper 

blunt

Guide of chain thread 

looper not fixed properly

Lower looper not fixed in 

the right place

Change the orientation point to the operator

Make looper sharp or change the looper

The thread should 0.01mm away from needle guide

Adjust the lower looper the angle should 3°-6°, lower looper 
should 0.05 mm away from needle

Cross skip

The distance of the 

cross point between upper 
looper and lower too far

Fixed the distance to 0.10mm

Feed dog too sharp in 

some part

Small needle plate 

sharp in some place

Polish the feed dog

Polish the needle plate

Needle in not paralleled 

to the needle bar

Parallel them by adjust or replaced

12

使 用 说明 书  

Operation

 

Instruction

Summary of Contents for MO5101

Page 1: ...20 Rev index 00 0 Manufacturer Address Postcode Printed in China Part No 5101 100003 GB CN ShangGong Sewing Machine Zhe Jiang Co Ltd No 1 Jichang Road S Jiaojiang Taizhou Zhejiang China 318000 Telepho...

Page 2: ......

Page 3: ...1...

Page 4: ...nts and injury to yourself or other people The meaning of these indications and symbols are given below Indications DANGER CAUTION The instructions which follow this term indicate situations where fai...

Page 5: ...2 5 10 5 35 85 45 40...

Page 6: ...ly be carried out by a qualified technician Contact your dealer or a qualified electrician for any electrical work that may need to be done The sewing machine weighs approximately 40kg The installatio...

Page 7: ...2...

Page 8: ...y of the moving parts or press any objects against the machine while sewing as this may result in personal injury or damage to the machine Cleaning Turn off the power switch before carrying out cleani...

Page 9: ...lling The HR Device With Silicon Oil 1 7 Threading 2 Test Sewing 2 1 Adjusting The Presser Foot Pressure 2 2 Adjusting The Dife Feed Ratio 2 3 Adjusting The Stitch Length 2 4 Adjusting The Thread Tens...

Page 10: ...1 Before Operating 1 1 Schematic Diagram Of The Machine Table Cut the table referring to the diagram 1 Operation Instruction...

Page 11: ...r to do this 3 Install the belt cover referring to the Figure 1 3 The machine rotates clockwise when seen from the machine pulley side The machine speed and turning direction 2 2cm Make sure your mach...

Page 12: ...for some time Note Use our company recommended oil HIGH SPEED SEWING MACHINE OIL 1 6 HR Fill the HR device with oil before it is too low in order to prevent needle thread breakage and fabric damage N...

Page 13: ...ure to thread the machine correctly by referring to the threading diagram Looper thread Trim the knots off neatly after passing through the eye of the looper 4 Operation Instruction 2 Test Sewing 2 1...

Page 14: ...ush button pressed turn the handwheel and set the desired scale to the aligning mark Note Stitch length adjustment must only be made after the differential feed ratio has been changed 5 Coarse Fine To...

Page 15: ...3 Maintenance during use 3 1 Cleaning the machine 3 2 Please according to sewing material to clean the dust of needle plate and feed dog in time Replacing the needle 6 Operation Instruction...

Page 16: ...th after the first use and every six months thereafter Replacing the oil 7 Operating 2000 I you can see the oil out of the oil window n running the machine when the speed get 2000RPM Operation Instruc...

Page 17: ...4 7 8mm 0 05mm 0 01mm 0 10mm 3 5 4mm 64 7 65 2mm 8 Operation Instruction...

Page 18: ...3 6 0 05mm 0 10mm 0 05mm 0 01mm 9 Operation Instruction...

Page 19: ...10 Operation Instruction...

Page 20: ...r looper make thread get Upper looper tension disc too tight or lax Tighten or loosen thread tension nut Upper looper thread too tight or lax Upper needle bar not fixed in the right place Lower looper...

Page 21: ...r change one Chain thread cut fixed in the right place Chain thread looper not thread tension too tight Chain thread looper Five thread chain looper should 2 5 3mm away from needle height of chain thr...

Page 22: ...et make thread pass easily Knife bottom fixed in the wrong way order Trimmer edge out of Adjust the knife bottom Skive lower knife or change upper knife Noise Hole for thread broken Needle point broke...

Page 23: ...chanism Components 5 Upper lower Knife Components 6 Upper lower Looper Components 7 Chain Looper Components for five six thread 8 Presser Footlifter Components 9 Lubrication Mechanism Components 10 Ac...

Page 24: ...1 14 13 15 17 16 18 19 20 21 22 24 25 26 27 23 32 36 37 38 39 40 41 42 65 70 30 29 28 42 75 67 67 76 74 71 10 72 42 73 69 68 67 66 51 50 52 5455 56 53 43 44 45 46 47 11 63 61 62 60 59 1 48 78 64 77 49...

Page 25: ...Plug Cloth Plate Side Cover Cover Plate Screw Sm11 64 40 L 8 Thread Guide Rod Screw Sm11 64 40 L 10 Back Cover Plate Screw Sm11 64 40 L 8 Oil Wick Upper Cover left Cover Plate Gasket Machine Sewing Ma...

Page 26: ...1 14 13 15 17 16 18 19 20 21 22 24 25 26 27 23 32 36 37 38 39 40 41 42 65 70 30 29 28 42 75 67 67 76 74 71 10 72 42 73 69 68 67 66 51 50 52 5455 56 53 43 44 45 46 47 11 63 61 62 60 59 1 48 78 64 77 49...

Page 27: ...read Guide Tube Indicate Plate Indicate Plate Indicate Plate Trade Mark Plate Rivet Oil Window Cover components Security Lable Gasket Washer Front Cover Lower Hinge Driving Pin Screw Sm11 64 40 L 5 Dr...

Page 28: ...2 Main Shaft Components 5 25 3 4 5 7 8 7 6 10 11 13 12 14 15 9 16 17 19 7 18 22 21 7 20 23 37 38 39 40 41 26 27 28 29 7 30 29 31 32 33 34 35 36 24 2 1 8 2B 2A...

Page 29: ...L 5 Feed Eccentric Wheel Pin Feed Asm Spring Hexagonal Socket Set Screw Sm11 64 40 L 5 Eccentric Wheel Hexagonal Socket Set Screw Sm1 8 44 L 2 8 Feed Connection Rod Needle Bearing Feed Connection Rod...

Page 30: ...onents 5 6 7 8 9 10 12 15 14 13 12 11 12 13 16 17 18 24 22 25 26 27 29 28 30 31 42 43 45 44 48 47 46 23 19 18 13 20 32 33 34 35 36 1 36 2 36 37 38 39 40 49 49A 49B 50 50A 50B 3 60 4 21 51 52 53 45A 47...

Page 31: ...Line Thread Clamp Device Components The Bottom Line Thread Clamp Device Components The Bottom Line Thread Clamp Device Components Pick Up Line On Line Board Bracket Screw Screw Three Lines On The Pic...

Page 32: ...nts 41 5 6 7 8 9 10 12 15 14 13 12 11 12 13 16 17 18 24 22 25 26 27 29 28 30 31 42 43 45 44 48 47 46 23 19 18 13 20 32 33 34 35 36 1 36 2 36 37 38 39 40 49 49A 49B 50 50A 50B 3 60 4 21 51 52 53 45A 47...

Page 33: ...05 05 2316 05 06 2316 05 07 209 05 09 Line Silicone Oil Lifted The Lid The Thread Line Silicone Oil Box The Thread Line Silicone Oil Box Screw Needle Holder Assy Needle Holder Assy Needle Holder Assy...

Page 34: ...8 25 27 24 26 30 31 23 22 21 20 8 8 34 35 36 74 45 46 4 1 2 3 40 42 39 38 37 41 19 14 18 48 17 47 48 79 77 96 76 75 73 71 70 69 68 67 54 53 52 51 50 49 58 57 56 55 98 59 60 58 61 62 63 64 65 66 40 8 9...

Page 35: ...r Feed Bar Holder Connection Link Bushing Screw Screw SM9 64 40 L 4 Three thread Feed Dog Asm Five thread Feed Dog Asm Screw Sm3 32 56 L 6 5 Five thread Main Feed Dog Three thread Main Feed Dog Five t...

Page 36: ...8 25 27 24 26 30 31 23 22 21 20 8 8 34 35 36 74 45 46 4 1 2 3 40 42 39 38 37 41 19 14 18 48 17 47 48 79 77 96 76 75 73 71 70 69 68 67 54 53 52 51 50 49 58 57 56 55 98 59 60 58 61 62 63 64 65 66 40 8 9...

Page 37: ...k Shaft Oil Seal Hand Wheel Screw Hand Wheel Washer Needle Gague Regulating Scale Plate Screw Sm11 64 40 Wing Washer Regulating Screw Nut Sm11 64 40 Needle Gague Regulating Indicator Plate Regulator B...

Page 38: ...5 Upper Lower Knife Components 15 22 1 21 2 3 4 8 20 6 7 10 11 12 14 13 5 9 19 18 16 17 10 33 31 28 27 26 23 24 25 29 30 32 34...

Page 39: ...4 40 L 12 Hexagon Snap Screw Sm11 64 40 L 8 Cheese Head Hexagonal Socket Set Screw Sm15 64 28 L 15 Thrust Ring Set Screw Sm7 32 32 L 6 4 Upper Knife Rock Shaft Thrust Ring Upper Knife Rock Shaft Coppe...

Page 40: ...Components 17 31 1 3 2 4 5 56 6 16 17 27 25 20 18 17 19 21 22 23 24 29 28 26 7 14 12 15 40 38 32 41 39 35 36 38 32 36 35 37 34 33 30 10 8 11 9 10 1 3 2 42 44 43 45 7 46 47 10 8 11 9 10 50 53 54 51 32...

Page 41: ...Block Asm Upper Looper Slide Bar Connection Link Connection Link Pin Fixing Screw Sm1 8 44 L 3 Upper Looper Slide Bar Block Oil Wick Oil Seal Feed Eccentric Wheel Pin Upper Looper Slide Bar Bracket Fa...

Page 42: ...e six thread 60 1 2 4 3 4 5 13 16 14 15 18 20 21 22 23 25 24 19 61 62 65 6 6 72 71 70 67 66 68 69 36 73 64 52 37 48 40 39 38 36 35 41 42 40 39 43 45 44 47 46 17 50 51 53 28 31 30 32 29 26 27 34 49 57...

Page 43: ...read Tension Nut Ass y Cam Fixing Screw M3X3 Cam Bushing Thread Tension Change Cam Cam Shaft Front Bearing Bracket Screw Sm9 64 40 L 8 Sealed Cap Thrust Ring Screw Sm3 32 56 L 3 8 Lateral Crank Connec...

Page 44: ...e six thread 60 1 2 4 3 4 5 13 16 14 15 18 20 21 22 23 25 24 19 61 62 65 6 6 72 71 70 67 66 68 69 36 73 64 52 37 48 40 39 38 36 35 41 42 40 39 43 45 44 47 46 17 50 51 53 28 31 30 32 29 26 27 34 49 57...

Page 45: ...1 13 60145520 01 279 04 36 Three Or Four thread Oil Seal Looper Thread Guide A Screw Looper Thread Guide B Screw Looper Thread Guide C Screw Feed Eccentric Wheel Ass y Front Looper Lateral Shaft Loope...

Page 46: ...23 8 Presser Foot Lifter Components 1 2 3 4 17 18 19 20 21 22 34 35 31 28 24 26 25 23 29 32 33 30 5 7 8 9 10 6 11 12 28 32 11 14 16 15 13 32 27...

Page 47: ...Lever Link Spring Screw Nut Pressure Regulating Spring Screw Lifting Clamp Hand Reset Torsion Spring Lifting Clamp Hand Screw Lifting Clamp Hand Limit Board Presser Bar Assy Led Lights Cable Clip Scre...

Page 48: ...25 9 Lubrication Mechanism Components 7 9 15 13 16 17 10 14 11 12 11 10 8 24 26 25 31 32 10 33 30 29 28 27 35 37 38 39 40 41 42 43 10 44 1 2 3 4 5 6 18 19 20 21 22 23 1...

Page 49: ...6 13 20 31 06819000 09 12 80400412 01 2316 13 21 510 10 14 2321 09 01 O Screw Tube Joint Clamp Tube Tube Filter Felt Small Tank Small Caps Screw Tubing Crad Spring Oil Tube Filter Oil Seal Small Oil T...

Page 50: ...27 10 Accessories Components 2 3 4 5 14 15 16 17 13 10 11 9 8 7 22 5 18 19 20 23 24 25 26 27 28 31 30 29 12 32 21 1...

Page 51: ...Plug Accessories Box 11 Needle 14 Needle Space Oil Cleaner Knife Bottom Two head Driver Two head Driver Flot Sam Chain Hook Hexagon Wrench 1 5 Hexagon Wrench 1 6 Hexagon Wrench 2 Screw Driver middle...

Page 52: ...29 11 Direct Drive Components 8 5 6 7 1 2 3 4 9...

Page 53: ...319 01 25 03 2323 01 21 2319 01 25 11 12 60502522 01 12 80600612 01 12 60505022 01 12 60502022 01 11 80150810 01 E M5 20 Motor Housing Fan Motor Asm Handle Wheel Screw M5x25 Screw M6x6 Screw M5X50 Scr...

Page 54: ...utomatic Thread Trimming Components 1 1 1 2 2 4 1 5 27 6 1 6 9 11 3 12 20 1 21 23 18 15 1 6 1 7 1 3 1 8 5 7 8 14 13 8 10 19 16 17 22 25 24 26 6 2 23 1 23 2 22 1 22 2 22 3 19 1 19 2 18 1 18 2 1 10 1 4...

Page 55: ...D 12 60300520 01A 2319 01 25 10 2319 01 25 10 1 2319 01 25 10 2 2319 01 25 10 3 2319 01 25 14 2319 01 25 14 1 2319 01 25 14 2 21 04010090 01 12 70400820 01 12 40400825 01 2319 01 34 E4 E4 E4 E4 1 1 3...

Page 56: ...utomatic Thread Trimming Components 1 1 1 2 2 4 1 5 27 6 1 6 9 11 3 12 20 1 21 23 18 15 1 6 1 7 1 3 1 8 5 7 8 14 13 8 10 19 16 17 22 25 24 26 6 2 23 1 23 2 22 1 22 2 22 3 19 1 19 2 18 1 18 2 1 4 1 9 2...

Page 57: ...34 12 Automatic Thread Trimming Components NO REF NO DESCRIPTION 28 2323 01 18 2323 01 18A 2323 01 18B E4 E4 E4 1 1 1 3E4 4E4 5E4 AMT Needle plate Needle plate Needle plate...

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