Mauser MO5101 Manual Download Page 18

故 障 现象

产 生原因

调 整 方法

断机针 线

①机针线夹板压线力过紧

②机针针尖毛

③下弯针针尖毛

旋松机针线夹线螺母

调整机针

修磨

或更换

下弯针针尖

下弯针

断上弯 针 线

①缝线穿错或上弯针线夹
板线板压力过大

②上弯针针眼毛

穿线时应先穿弯针线,后穿机针线或旋松上弯针线夹线板螺母

在弦线涂上抛光膏,穿进上弯针针眼内将孔拉光

断下弯 针 线

①缝线穿错或下弯针线夹

板线板压力过大

穿线时应先穿弯针线,后穿机针线或旋松下弯针线

线板螺母

②下

进断线

弯针将小针板碰毛,引

修磨小针板,适当调低下弯针高度

断链线 勾 针线

①缝线穿错或过线器不光

②送布牙有刃口

穿线时应先穿弯针线,后穿机针线或除去过线器上的毛刺使其光

修磨或抛光峰口或者更换新品

断链线 机 针线

①机针链线勾针定位不准

过紧

链线机针线夹线板压力

旋松链线机针线夹线螺母

④机针弯或针尖毛

⑤机针槽方向不正

调换机针

调整机针槽方向,使机针长槽对准操作者

断机针

①下弯针定位不准,将机针

勾断

②机针尖与针杆中心不平

行,缝 厚 料时断 针

③护针架位置不对

④压脚槽与机针没有对准

调节

位置,下弯针倾斜角度均为3°

6

,

间隙均为0.05mm

下弯针

~ ° 下弯针与机针的

校正

杆头或调换针夹使机针中心和

杆中心平行

调整护针架位置,护线和护针的间隙均不大于0.10mm

调节

位置

压脚槽

与机针对准

⑤穿线方法不正确

正确穿线

缝合起 皱

①送料逆差比太小,不 协调

不平

压脚底面与送料牙平面

③压脚压力太强或太弱

将差动扳手向下移,直至缝料平整为止

压脚应与牙齿面装平,不 得左右翘起,调节压脚

调整压脚压力强度

④送布牙有刃口

⑤小针板边缘有毛刺

修磨或抛光送布牙齿面

将小针板边缘修光或抛光

③下弯针针眼毛

在弦线涂上抛光膏,穿进下弯针针眼内将孔拉光

③链线勾针针尖与机针距

离太大

调整链线勾针针尖与机针距离间隙为0.05mm

⑥链线勾针针尖钝

修磨链线勾针针尖或调换弯针

⑦链线护针架没有装准

调整链线护针架位置,使其靠拢机针,护 线和护针的

不大于

0.01mm

间隙 均

⑥机针安装错误

重新装

针,长槽正面向你自己

④刀钝

磨利刀片或换新品

⑤针太粗

用适宜布和线的机针

⑥包边宽度比针板舌狭窄

调整包边宽度或换针板

9

使 用 说明 书  

Operation

 

Instruction

Summary of Contents for MO5101

Page 1: ...20 Rev index 00 0 Manufacturer Address Postcode Printed in China Part No 5101 100003 GB CN ShangGong Sewing Machine Zhe Jiang Co Ltd No 1 Jichang Road S Jiaojiang Taizhou Zhejiang China 318000 Telepho...

Page 2: ......

Page 3: ...1...

Page 4: ...nts and injury to yourself or other people The meaning of these indications and symbols are given below Indications DANGER CAUTION The instructions which follow this term indicate situations where fai...

Page 5: ...2 5 10 5 35 85 45 40...

Page 6: ...ly be carried out by a qualified technician Contact your dealer or a qualified electrician for any electrical work that may need to be done The sewing machine weighs approximately 40kg The installatio...

Page 7: ...2...

Page 8: ...y of the moving parts or press any objects against the machine while sewing as this may result in personal injury or damage to the machine Cleaning Turn off the power switch before carrying out cleani...

Page 9: ...lling The HR Device With Silicon Oil 1 7 Threading 2 Test Sewing 2 1 Adjusting The Presser Foot Pressure 2 2 Adjusting The Dife Feed Ratio 2 3 Adjusting The Stitch Length 2 4 Adjusting The Thread Tens...

Page 10: ...1 Before Operating 1 1 Schematic Diagram Of The Machine Table Cut the table referring to the diagram 1 Operation Instruction...

Page 11: ...r to do this 3 Install the belt cover referring to the Figure 1 3 The machine rotates clockwise when seen from the machine pulley side The machine speed and turning direction 2 2cm Make sure your mach...

Page 12: ...for some time Note Use our company recommended oil HIGH SPEED SEWING MACHINE OIL 1 6 HR Fill the HR device with oil before it is too low in order to prevent needle thread breakage and fabric damage N...

Page 13: ...ure to thread the machine correctly by referring to the threading diagram Looper thread Trim the knots off neatly after passing through the eye of the looper 4 Operation Instruction 2 Test Sewing 2 1...

Page 14: ...ush button pressed turn the handwheel and set the desired scale to the aligning mark Note Stitch length adjustment must only be made after the differential feed ratio has been changed 5 Coarse Fine To...

Page 15: ...3 Maintenance during use 3 1 Cleaning the machine 3 2 Please according to sewing material to clean the dust of needle plate and feed dog in time Replacing the needle 6 Operation Instruction...

Page 16: ...th after the first use and every six months thereafter Replacing the oil 7 Operating 2000 I you can see the oil out of the oil window n running the machine when the speed get 2000RPM Operation Instruc...

Page 17: ...4 7 8mm 0 05mm 0 01mm 0 10mm 3 5 4mm 64 7 65 2mm 8 Operation Instruction...

Page 18: ...3 6 0 05mm 0 10mm 0 05mm 0 01mm 9 Operation Instruction...

Page 19: ...10 Operation Instruction...

Page 20: ...r looper make thread get Upper looper tension disc too tight or lax Tighten or loosen thread tension nut Upper looper thread too tight or lax Upper needle bar not fixed in the right place Lower looper...

Page 21: ...r change one Chain thread cut fixed in the right place Chain thread looper not thread tension too tight Chain thread looper Five thread chain looper should 2 5 3mm away from needle height of chain thr...

Page 22: ...et make thread pass easily Knife bottom fixed in the wrong way order Trimmer edge out of Adjust the knife bottom Skive lower knife or change upper knife Noise Hole for thread broken Needle point broke...

Page 23: ...chanism Components 5 Upper lower Knife Components 6 Upper lower Looper Components 7 Chain Looper Components for five six thread 8 Presser Footlifter Components 9 Lubrication Mechanism Components 10 Ac...

Page 24: ...1 14 13 15 17 16 18 19 20 21 22 24 25 26 27 23 32 36 37 38 39 40 41 42 65 70 30 29 28 42 75 67 67 76 74 71 10 72 42 73 69 68 67 66 51 50 52 5455 56 53 43 44 45 46 47 11 63 61 62 60 59 1 48 78 64 77 49...

Page 25: ...Plug Cloth Plate Side Cover Cover Plate Screw Sm11 64 40 L 8 Thread Guide Rod Screw Sm11 64 40 L 10 Back Cover Plate Screw Sm11 64 40 L 8 Oil Wick Upper Cover left Cover Plate Gasket Machine Sewing Ma...

Page 26: ...1 14 13 15 17 16 18 19 20 21 22 24 25 26 27 23 32 36 37 38 39 40 41 42 65 70 30 29 28 42 75 67 67 76 74 71 10 72 42 73 69 68 67 66 51 50 52 5455 56 53 43 44 45 46 47 11 63 61 62 60 59 1 48 78 64 77 49...

Page 27: ...read Guide Tube Indicate Plate Indicate Plate Indicate Plate Trade Mark Plate Rivet Oil Window Cover components Security Lable Gasket Washer Front Cover Lower Hinge Driving Pin Screw Sm11 64 40 L 5 Dr...

Page 28: ...2 Main Shaft Components 5 25 3 4 5 7 8 7 6 10 11 13 12 14 15 9 16 17 19 7 18 22 21 7 20 23 37 38 39 40 41 26 27 28 29 7 30 29 31 32 33 34 35 36 24 2 1 8 2B 2A...

Page 29: ...L 5 Feed Eccentric Wheel Pin Feed Asm Spring Hexagonal Socket Set Screw Sm11 64 40 L 5 Eccentric Wheel Hexagonal Socket Set Screw Sm1 8 44 L 2 8 Feed Connection Rod Needle Bearing Feed Connection Rod...

Page 30: ...onents 5 6 7 8 9 10 12 15 14 13 12 11 12 13 16 17 18 24 22 25 26 27 29 28 30 31 42 43 45 44 48 47 46 23 19 18 13 20 32 33 34 35 36 1 36 2 36 37 38 39 40 49 49A 49B 50 50A 50B 3 60 4 21 51 52 53 45A 47...

Page 31: ...Line Thread Clamp Device Components The Bottom Line Thread Clamp Device Components The Bottom Line Thread Clamp Device Components Pick Up Line On Line Board Bracket Screw Screw Three Lines On The Pic...

Page 32: ...nts 41 5 6 7 8 9 10 12 15 14 13 12 11 12 13 16 17 18 24 22 25 26 27 29 28 30 31 42 43 45 44 48 47 46 23 19 18 13 20 32 33 34 35 36 1 36 2 36 37 38 39 40 49 49A 49B 50 50A 50B 3 60 4 21 51 52 53 45A 47...

Page 33: ...05 05 2316 05 06 2316 05 07 209 05 09 Line Silicone Oil Lifted The Lid The Thread Line Silicone Oil Box The Thread Line Silicone Oil Box Screw Needle Holder Assy Needle Holder Assy Needle Holder Assy...

Page 34: ...8 25 27 24 26 30 31 23 22 21 20 8 8 34 35 36 74 45 46 4 1 2 3 40 42 39 38 37 41 19 14 18 48 17 47 48 79 77 96 76 75 73 71 70 69 68 67 54 53 52 51 50 49 58 57 56 55 98 59 60 58 61 62 63 64 65 66 40 8 9...

Page 35: ...r Feed Bar Holder Connection Link Bushing Screw Screw SM9 64 40 L 4 Three thread Feed Dog Asm Five thread Feed Dog Asm Screw Sm3 32 56 L 6 5 Five thread Main Feed Dog Three thread Main Feed Dog Five t...

Page 36: ...8 25 27 24 26 30 31 23 22 21 20 8 8 34 35 36 74 45 46 4 1 2 3 40 42 39 38 37 41 19 14 18 48 17 47 48 79 77 96 76 75 73 71 70 69 68 67 54 53 52 51 50 49 58 57 56 55 98 59 60 58 61 62 63 64 65 66 40 8 9...

Page 37: ...k Shaft Oil Seal Hand Wheel Screw Hand Wheel Washer Needle Gague Regulating Scale Plate Screw Sm11 64 40 Wing Washer Regulating Screw Nut Sm11 64 40 Needle Gague Regulating Indicator Plate Regulator B...

Page 38: ...5 Upper Lower Knife Components 15 22 1 21 2 3 4 8 20 6 7 10 11 12 14 13 5 9 19 18 16 17 10 33 31 28 27 26 23 24 25 29 30 32 34...

Page 39: ...4 40 L 12 Hexagon Snap Screw Sm11 64 40 L 8 Cheese Head Hexagonal Socket Set Screw Sm15 64 28 L 15 Thrust Ring Set Screw Sm7 32 32 L 6 4 Upper Knife Rock Shaft Thrust Ring Upper Knife Rock Shaft Coppe...

Page 40: ...Components 17 31 1 3 2 4 5 56 6 16 17 27 25 20 18 17 19 21 22 23 24 29 28 26 7 14 12 15 40 38 32 41 39 35 36 38 32 36 35 37 34 33 30 10 8 11 9 10 1 3 2 42 44 43 45 7 46 47 10 8 11 9 10 50 53 54 51 32...

Page 41: ...Block Asm Upper Looper Slide Bar Connection Link Connection Link Pin Fixing Screw Sm1 8 44 L 3 Upper Looper Slide Bar Block Oil Wick Oil Seal Feed Eccentric Wheel Pin Upper Looper Slide Bar Bracket Fa...

Page 42: ...e six thread 60 1 2 4 3 4 5 13 16 14 15 18 20 21 22 23 25 24 19 61 62 65 6 6 72 71 70 67 66 68 69 36 73 64 52 37 48 40 39 38 36 35 41 42 40 39 43 45 44 47 46 17 50 51 53 28 31 30 32 29 26 27 34 49 57...

Page 43: ...read Tension Nut Ass y Cam Fixing Screw M3X3 Cam Bushing Thread Tension Change Cam Cam Shaft Front Bearing Bracket Screw Sm9 64 40 L 8 Sealed Cap Thrust Ring Screw Sm3 32 56 L 3 8 Lateral Crank Connec...

Page 44: ...e six thread 60 1 2 4 3 4 5 13 16 14 15 18 20 21 22 23 25 24 19 61 62 65 6 6 72 71 70 67 66 68 69 36 73 64 52 37 48 40 39 38 36 35 41 42 40 39 43 45 44 47 46 17 50 51 53 28 31 30 32 29 26 27 34 49 57...

Page 45: ...1 13 60145520 01 279 04 36 Three Or Four thread Oil Seal Looper Thread Guide A Screw Looper Thread Guide B Screw Looper Thread Guide C Screw Feed Eccentric Wheel Ass y Front Looper Lateral Shaft Loope...

Page 46: ...23 8 Presser Foot Lifter Components 1 2 3 4 17 18 19 20 21 22 34 35 31 28 24 26 25 23 29 32 33 30 5 7 8 9 10 6 11 12 28 32 11 14 16 15 13 32 27...

Page 47: ...Lever Link Spring Screw Nut Pressure Regulating Spring Screw Lifting Clamp Hand Reset Torsion Spring Lifting Clamp Hand Screw Lifting Clamp Hand Limit Board Presser Bar Assy Led Lights Cable Clip Scre...

Page 48: ...25 9 Lubrication Mechanism Components 7 9 15 13 16 17 10 14 11 12 11 10 8 24 26 25 31 32 10 33 30 29 28 27 35 37 38 39 40 41 42 43 10 44 1 2 3 4 5 6 18 19 20 21 22 23 1...

Page 49: ...6 13 20 31 06819000 09 12 80400412 01 2316 13 21 510 10 14 2321 09 01 O Screw Tube Joint Clamp Tube Tube Filter Felt Small Tank Small Caps Screw Tubing Crad Spring Oil Tube Filter Oil Seal Small Oil T...

Page 50: ...27 10 Accessories Components 2 3 4 5 14 15 16 17 13 10 11 9 8 7 22 5 18 19 20 23 24 25 26 27 28 31 30 29 12 32 21 1...

Page 51: ...Plug Accessories Box 11 Needle 14 Needle Space Oil Cleaner Knife Bottom Two head Driver Two head Driver Flot Sam Chain Hook Hexagon Wrench 1 5 Hexagon Wrench 1 6 Hexagon Wrench 2 Screw Driver middle...

Page 52: ...29 11 Direct Drive Components 8 5 6 7 1 2 3 4 9...

Page 53: ...319 01 25 03 2323 01 21 2319 01 25 11 12 60502522 01 12 80600612 01 12 60505022 01 12 60502022 01 11 80150810 01 E M5 20 Motor Housing Fan Motor Asm Handle Wheel Screw M5x25 Screw M6x6 Screw M5X50 Scr...

Page 54: ...utomatic Thread Trimming Components 1 1 1 2 2 4 1 5 27 6 1 6 9 11 3 12 20 1 21 23 18 15 1 6 1 7 1 3 1 8 5 7 8 14 13 8 10 19 16 17 22 25 24 26 6 2 23 1 23 2 22 1 22 2 22 3 19 1 19 2 18 1 18 2 1 10 1 4...

Page 55: ...D 12 60300520 01A 2319 01 25 10 2319 01 25 10 1 2319 01 25 10 2 2319 01 25 10 3 2319 01 25 14 2319 01 25 14 1 2319 01 25 14 2 21 04010090 01 12 70400820 01 12 40400825 01 2319 01 34 E4 E4 E4 E4 1 1 3...

Page 56: ...utomatic Thread Trimming Components 1 1 1 2 2 4 1 5 27 6 1 6 9 11 3 12 20 1 21 23 18 15 1 6 1 7 1 3 1 8 5 7 8 14 13 8 10 19 16 17 22 25 24 26 6 2 23 1 23 2 22 1 22 2 22 3 19 1 19 2 18 1 18 2 1 4 1 9 2...

Page 57: ...34 12 Automatic Thread Trimming Components NO REF NO DESCRIPTION 28 2323 01 18 2323 01 18A 2323 01 18B E4 E4 E4 1 1 1 3E4 4E4 5E4 AMT Needle plate Needle plate Needle plate...

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