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III

9.7 

Upper Stationary Handlebar Replacement ................................................................ 38

9.8 

Lower Stationary Handlebar Replacement ................................................................ 39

9.9 

Rear Stabilizer Cover Replacement ........................................................................... 40

9.10 

Rear Stabilizer Replacement  .................................................................................... 41

9.11 

Shrouds Replacement ................................................................................................ 42

9.12 

Lower Control Board Replacement ............................................................................ 43

9.13 

Generator Belt Replacement...................................................................................... 44

9.14 

Generator Replacement ............................................................................................. 45

9.15 

Center Axle Set Replacement .................................................................................... 46

9.16 

Drive Belt Replacement  ............................................................................................ 47

9.17 

Drive Axle Set Replacement ...................................................................................... 49

9.18 

Pedal Replacement .................................................................................................... 51

9.19 

Pedal Belt Replacement............................................................................................. 52

9.20 

Pedal Arm Replacement ............................................................................................ 53

9.21 

Battery Replacement .................................................................................................. 54

9.22 

Testing the Stepper .................................................................................................... 55

CHAPTER 10: STEPPER SPECIfICATIoNS AND ASSEMbly gUIDE

10.1 

S5x Stepper Specifications ........................................................................................ 56

10.2 

Fasteners and Assembly Tools .................................................................................. 57

10.3 

Assembly Instructions  ............................................................................................... 58

10.4 

Leveling the Stepper .................................................................................................. 62

10.5 

TV Bracket Installation Instructions ............................................................................ 63

 

CHAPTER 11: SofTWARE UPgRADE gUIDE

11.1  

Software Upgrade Instructions ................................................................................... 68

TAblE of CoNTENTS

Summary of Contents for S5X-04

Page 1: ...S 5 x 0 4 S T E P P E R S E R V I C E M A N U A l...

Page 2: ...RING MODE 6 1 Engineering Mode 12 CHAPTER 7 SERVICE MODE 7 1 Service Mode 13 CHAPTER 8 Troubleshooting 8 1 Electrical Diagram 14 8 2 Error Codes on the Console 18 8 3 LCB LED Indicators 19 8 4 LCB Wir...

Page 3: ...ent 46 9 16 Drive Belt Replacement 47 9 17 Drive Axle Set Replacement 49 9 18 Pedal Replacement 51 9 19 Pedal Belt Replacement 52 9 20 Pedal Arm Replacement 53 9 21 Battery Replacement 54 9 22 Testing...

Page 4: ...ation A serial number plate is located below the bottom of the console mast beneath a rubber boot There is also a serial number tag on the middle of the main frame pointed towards the floor Chapter 1...

Page 5: ...2 1 1 SERIAL NUMBER LOCATION CONTINUED universal console serial number location Chapter 1 Serial Number Location SN PLACEMENT...

Page 6: ...used for its intended purpose described in this manual Do not use attachments that have not been recommended by Matrix Never drop or insert objects into any opening Keep hands away from moving parts...

Page 7: ...ituation is the time to recharge the battery If no one has used the unit for an extended period of time the battery may need recharging The unit continues to function with a low battery however user a...

Page 8: ...s Equipment requires regularly scheduled cleaning YOU WILL NEED Mild dish soap and water mixture in a spray bottle 10 1 water to soap ratio Lint free 100 cotton cleaning cloths or Micro fiber cleaning...

Page 9: ...that require specific attention the latest version will always be available on the Matrix web site at www matrixfitness com DAILY MAINTENANCE ITEMS 1 Look and listen for loose fasteners unusual noises...

Page 10: ...nd time adjustment STOP Ends workout and shows workout summary data NUMBER KEYPAD Workout data input for workout setup Level adjustment during workout COOL DOWN Puts the stepper into Cool Down mode FA...

Page 11: ...using the UP or DOWN arrow keys and press ENTER 4 Select Weight by using the UP or DOWN arrow keys and press ENTER 5 The display will read 3 2 1 Begin and then the program will start ROLLING HILLS IN...

Page 12: ...the Fitness Test MEN S OUTPUT TABLE FOR FITNESS TEST age excellent GOOD above average average below average poor VERY POOR 18 25 79 79 89 90 99 100 105 106 116 117 128 128 26 35 81 81 89 90 99 100 10...

Page 13: ...heart rate 1 Start stepping and press the HEART RATE key 2 Select Age by using the UP or DOWN arrow keys and press ENTER 3 Select Percentage of HR by using the UP or DOWN arrow keys and press ENTER 4...

Page 14: ...orkout time when GO is pressed or when no time is selected during program set up Default Level 1 1 20 Starting resistance when GO is pressed or when no resistance is selected during program set up Def...

Page 15: ...ial number Use the UP DOWN LEVEL keys to navigate the layers and the number keys to input the serial number The product name is dependent on the Machine Type setting For example the console is CS18 wi...

Page 16: ...ally sets the Accumulated Distance and Time Service 4 CSafe RF Test Press the ENTER key to test CSAFE Press the ENTER key again to test the RF Service 5 Error Log Shows the last 10 errors Press and LE...

Page 17: ...14 8 1 electrical diagrams Chapter 8 Troubleshooting HURES5x C Electrical block diagram...

Page 18: ...15 8 1 Electrical Diagram CONTINUED Chapter 8 Troubleshooting s5x F Electrical block diagram...

Page 19: ...16 8 1 electrical diagramS CONTINUED Pulse Sensor Wire Chapter 8 Troubleshooting...

Page 20: ...17 Digital Communication Wire Chapter 8 Troubleshooting 8 1 electrical diagramS CONTINUED Chapter 8 Troubleshooting ECB Wire...

Page 21: ...al Communication Failure LCB has no return message for the UCB for 3 seconds Check the console cable connections at the UCB and LCB Replace the UCB or LCB as needed 0x0201 a Low voltage on the battery...

Page 22: ...ulate Status bright Normal LED8 UCB LCB Communication Status blinking OK Hardware definition LED1 AC plug in Status bright AC LED2 DC 5V Status bright OK LED3 AC plug in Status bright AC LED4 DC 12V S...

Page 23: ...20 8 4 LCB wiring connectionS CHAPTER 8 Troubleshooting...

Page 24: ...04A0 UCB communication disconnected 2 SOLUTION 1 Check the console cable for damage and also check the connection between the UCB and LCB Figure A B 2 If any damage is found replace the console cable...

Page 25: ...04B0 LCB communication disconnected 2 SOLUTION 1 Check the console cable for damage and also check the connection between the UCB and LCB Figure A B 2 If any damage is found replace the console cable...

Page 26: ...is power on LCB battery voltage is less than 6 voltage 2 SOLUTION 1 Check the battery wire connection between the battery and LCB Figure A 2 Check the voltage output of the battery If it is less than...

Page 27: ...ck if the machine is matched with the correct resistance system resistor or ECB Figure A or B 2 Check if the console is matched with the correct frame 3 Replace the LCB 4 Replace the console Figure B...

Page 28: ...25 Chapter 8 Troubleshooting 8 9 troubleshooting Error 02AB ERROR CODE 02AB 1 SYMPTOM 02AB Machine type error 2 SOLUTION 1 Check if the console machine type is matched with the correct frame...

Page 29: ...PTOM 01AC ECB over current 2 SOLUTION 1 Check the resistance coming out of the resistor Figure A If the resistance value is under 10 ohms replace the ECB If the resistance value is over 10 ohms replac...

Page 30: ...SYMPTOM No resistance 2 SOLUTION 1 Check the ECB load wire connection between the ECB and LCB Figure A 2 Check if there is a resistance value from the ECB Figure B If there s no resistance value from...

Page 31: ...sole from the unit and verify continuity of the HR grip wiring With a multi meter set for ohms place one prong on the HR grip wiring coming up the console mast Figure C and the other on the appropriat...

Page 32: ...ess room power b If LED9 is still not lit check the incoming AC power to the LCB If the incoming power is not correct replace the power cord c Replace the LCB if all power components are OK and there...

Page 33: ...ER c Test the affected keypad If the keypad works in the keypad test it may not be a functioning key in the program used for testing it 2 Check the connections of the keypad at the UCB a Remove the co...

Page 34: ...and remove the console Figure B 3 Reinstall the wire connections to the new console 4 Carefully push the wires into the console mast until they are clear of the console mast connection and attach the...

Page 35: ...o the console mast being careful to support the handlebar Figure A 3 Carefully pull the wires from the console mast until the connectors are free and remove the defective handlebar Figure B 4 Reverse...

Page 36: ...the 3 screws are removed the HR grip can be split into 2 pieces Figure B 3 Disconnect the keypad overlay wire connector and ribbon cable Figure C and the HR plate wiring and remove the old HR grip 4...

Page 37: ...REPLACEMENT 1 Remove the 2 screws holding the cup holder to the console mast Figure A 2 Remove the cup holder Figure B 3 Reverse Steps 1 2 to install a new cup holder Figure A Figure B Chapter 9 Part...

Page 38: ...eypad is 1 Turn off power and disconnect the cord from the machine 2 Remove the console as outlined in Section 9 1 3 Remove the back cover of the console Figure A 4 Unplug and remove the faulty overla...

Page 39: ...he console Figure G 10 Press down on the corners of the overlay to keep it in place then remove the protective film Figure H I 11 Once the overlay is in the correct position press down on the overlay...

Page 40: ...t the bottom of the console mast Figure B and remove the 4 screws holding the console mast to the frame Figure C 5 Pull the wires out the bottom of the console mast and remove the mast 6 Reverse Steps...

Page 41: ...gure B 3 Remove the 2 screws holding the bottom of the defective upper stationary handlebar to the lower stationary handlebar Figure C 4 This will allow you to remove the upper stationary handlebar Fi...

Page 42: ...handlebar as outlined in Section 9 7 2 Remove the 2 screws holding the lower stationary handlebar to the rear stabilizer Figure A 3 This will allow you to remove the lower stationary handlebar from t...

Page 43: ...ve the 4 screws holding the rear stabilizer cover to the frame Figure A 2 Pull the rear stabilizer cover upward and off the unit Figure B 3 Reverse Steps 1 2 to install a new rear stabilizer cover Fig...

Page 44: ...e rear stabilizer cover as outlined in Section 9 9 4 Remove the 4 screws holding the rear stabilizer to the frame and remove the stabilizer Figure A 5 Reverse Steps 1 4 to install a new rear stabilize...

Page 45: ...ws holding the right side shroud to the frame Figure A 2 Remove the 10 screws holding the left side shroud to the frame Figure B 3 Figure C shows the stepper with both shrouds removed figure a figure...

Page 46: ...he frame and remove the lower board 4 Reverse Steps 1 3 to install a new lower board Figure B shows the connections at the board 5 Test the stepper for function as outlined in Section 9 22 figure a fi...

Page 47: ...f the generator pulley Figure C 5 Loosen the 2 eye bolts holding the center axle to the frame Figure D 6 Lift up on the center axle and walk the belt off of the drive pulley Figure E 7 This will allow...

Page 48: ...om the tension eye bolt has been removed the generator belt can be walked off the generator pulley Figure C 5 Disconnect the generator wire harness Figure D and remove the generator 6 Reverse Steps 1...

Page 49: ...elt can be walked off the generator pulley Figure C 5 Loosen the 2 eye bolts holding the center axle to the frame Figure D 6 Lift up on the center axle and walk the belt off of the drive pulley Figure...

Page 50: ...ut from the tension eye bolt Figure B 4 Once the nut from the tension eye bolt has been loosened the generator belt can be walked off the generator pulley Figure C 5 Loosen the 2 eye bolts holding the...

Page 51: ...t from around it Figures F 8 Disconnect the 2 pedal belt springs from the around the drive axle set Figure G 9 Remove the 2 screws on each side holding the drive axle set to the frame Figure H 10 This...

Page 52: ...frame Figure A 3 Loosen the nut from the tension eye bolt Figure B 4 Once the nut from the tension eye bolt has been loosened the generator belt can be walked off the generator pulley Figure C 5 Loos...

Page 53: ...it Figure F 8 Disconnect the 2 pedal belt springs from the around the drive axle set Figure G 9 Remove the 2 screws on each side holding the drive axle set to the frame Figure H 10 This will allow you...

Page 54: ...ned in Section 9 11 2 Remove the 4 screws under the pedal frame going up into the plastic Figures A B 3 This will allow you to remove the pedal Figure C 4 Reverse Steps 1 3 to install a new pedal figu...

Page 55: ...om the pedal frame Figure B 4 Disconnect the pedal belt spring from the drive axle set and remove the pedal belt Figure C 5 Reverse Steps 1 4 to install a new pedal belt NOTE When reinstalling a new p...

Page 56: ...screws on the pedal re tension bracket Figure A 4 This will allow you to remove the belt from the pedal frame Figure B 5 Remove the snap ring holding the pedal arm to the frame Figure C 6 Remove the...

Page 57: ...the 2 wires going to the battery Figure A 3 Remove the 2 wing nuts holding the battery to the frame Figure B and remove the battery 4 Reverse Steps 1 3 to install a new battery 5 Test the stepper for...

Page 58: ...he UP or DOWN LEVEL key and press ENTER to save f Press and hold the STOP key for 3 5 seconds to return to normal function 2 Without hitting start or entering any program modes step on the pedals and...

Page 59: ...OMETERS OR MILES CALORIES SPEED LEVEL RPM HEART RATE METS WATTS STATIC PROFILE DISPLAY User defined multi language display Yes English German French Italian Spanish Dutch Portuguese Japanese Swedish F...

Page 60: ...mm allen wrench purple 1 Z50 2 phillips screwdriver purple 8 z01 Socket head screw M8 x 16l Yellow 17 z02 Lock Washer Yellow green black 2 z03 screw set green 7 z05 button head screw m8 x 16L green 8...

Page 61: ...58 10 3 ASSEMBLY INSTRUCTIONS step 1 step 2 after these assembly steps are complete be sure to setup and test the unit as outlined in section 9 22 Chapter 10 Stepper Specifications and Assembly Guide...

Page 62: ...59 10 3 Assembly Instructions Continued step 3 Chapter 10 Stepper SpecificationS and Assembly Guide...

Page 63: ...60 step 4 10 3 ASSEMBLY INSTRUCTIONS CONTINUED Chapter 10 Stepper Specifications and Assembly Guide...

Page 64: ...61 final assembly 10 3 assembly instructions continued Chapter 10 Stepper SpecificationS and Assembly Guide...

Page 65: ...ndicates that your stepper needs to be leveled Determine which leveler is not resting completely on the floor Loosen the nut with one hand to allow the leveler to rotate Rotate the left or right level...

Page 66: ...s outlined in Section 9 1 2 Remove the 6 screws holding the console front to the back and split the console Figures A B 3 Remove the 2 screws holding on the blank headphone jack plastic to the console...

Page 67: ...done if installing a MYE TV the PCTV does not use the entertainment overlay 8 Remove the existing heart rate overlay from the lower portion of the console Figure I 9 Clean the console area with alcoh...

Page 68: ...lack connector to the power wire coming up the console mast from the base of the unit 16 Plug the side of the controller wire labeled To Console into the CSafe board mounted on the console back Figure...

Page 69: ...s Figure U The small cover with the Matrix logo that makes up the top of the rear console cover is no longer used with a TV bracket 20 Mount the console back onto the unit making sure to make all the...

Page 70: ...bracket being sure to tuck the tabs of the plate installed during Step 20 into the console plastic Figure BB 28 Mount the TV to the TV bracket using 4 screws sent with the TV Figure CC 29 Put the back...

Page 71: ...e software files into the UCB folder on the USB flash drive the access should read MATRIX FW UCB Figure B 3 Insert the USB flash drive into the USB port on the console Figure C 4 With the display is i...

Page 72: ...69 NOTES...

Page 73: ...70 MATrix Fitness systems corp 1610 Landmark Drive Cottage Grove wi 53527 USA TOLL FREE 866 693 4863 www matrixfitness com FAX 608 839 1717 REV 01 KO...

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