9
CHAPTER 2: Troubleshooting
2.2 MCB Instruction
When the
LED10 Error light turn
s on,
i
t
means
to
check the related
error code on
the
console. See console service manual.
Page 1: ...1 Issue date 2017 03 14 Edition 01 Doc No SM TM AF 017 Revision date 01 Page 22 Johnson Approval Review Editor Kyle Schweitzer Dora Feng U 1X F R 1X F Service Manual Johnson Industries Shanghai Co Ltd ...
Page 2: ...2 Production Browse U 1X F ...
Page 3: ...3 Production Browse R 1X F ...
Page 4: ... 5 No Resistance or Incorrect Resistance 12 Chapter 3 Part Replacement 3 1 Console Replacement 13 3 2 Handlebar Replacement 13 3 3 Console Mast Replacement 14 3 4 Pedal Set Replacement 15 3 5 Crank Replacement 15 3 6 Side Cover Replacement 16 3 7 Generator Replacement 17 3 8 MCB Replacement 18 3 9 Seat Carriage Replacement 19 3 10 Drive Belt Replacement 20 3 11 Drive Axle replacement 21 ...
Page 5: ...5 CHAPTER 1 Serial Number Location Serial Number Location Serial Number Location U 1X F Notes please refer to console service manual to get more information ...
Page 6: ...6 CHAPTER 1 Serial Number Location Serial Number Location R 1X F Serial Number Location Notes please refer to console service manual to get more information ...
Page 7: ...7 CHAPTER 2 Troubleshooting 2 1 ELECTRICAL DIAGRAM 2 1 1 U 1X F Electrical Diagram ...
Page 8: ...8 CHAPTER 2 Troubleshooting 2 1 ELECTRICAL DIAGRAM 2 1 2 R 1X F Electrical Diagram ...
Page 9: ...9 CHAPTER 2 Troubleshooting 2 2 MCB Instruction When the LED10 Error light turns on it means to check the related error code on the console See console service manual ...
Page 10: ...nown good outlet Replace the adapter if it is defective b Check the connection of the console cable at the console Fig1 Unplug the console cable from console and use a multi meter to check the voltage through the console cable Pin 1 or 2 and pin 7 or 8 it should be 12VDC If no voltage is present the console cable is defective replace it c If the voltage through the console cable is 12VDC the conso...
Page 11: ...minal of a multi meter set for resistance on the HR grip wiring at the HR grip and the other terminal on the HR grip wiring at the console An ohm reading of around 1 should be expected If the reading is higher than 1 replace the HR grip wiring 3 The HR board is damaged Remove the console Remove the 6 screws holding the front of the console to the rear Check the connection of the HR board wiring to...
Page 12: ...sole and MCB Unplug the connector Page 10 Fig1 and then plug it in again 2 Check the connection wire between MCB and Induction Brake generator Unplug the connection wire between the quick key pad and console Be sure not to mix up the right and left quick key connection wire ends See U 1X F Fig1 and R 1X F Fig1 Fig 2 Fig 1 Fig 2 ...
Page 13: ... Remove 5 bolts on the console back 2 Disconnect the wires 3 Reverse steps to install a new 3 2 Handlebar Replacement 1 Remove 4 bolts I first 2 Remove 2 screws H 3 Reverse steps to install a new Notes the same method for U 1X F R 1X F handlebar replacement ...
Page 14: ... step 2 3 Remove 4 bolts which fixed the console mast like step 3 4 Reverse steps to install new console mast For R 1X F 1 Remove 2 screws on front cover like step 1 2 Remove 2 screws on the rear cover like step 2 3 Remove 4 bolts which fixed the console mast like step 3 4 Reverse steps to install new console mast U 1X F R 1x F CHAPTER 3 Part Replacement ...
Page 15: ...IGURE A 3 5 Crank Replacement 1 The crank arm is fixed with a self extracting crank bolt You must lubricant under extractor cap before removing the crank bolt If this is not done damage can happen to the crank arm or extractor With an 8mm hex key turn the crank bolt counter clockwise to remove crank arm The torque is 800lbs Figure B 2 Reverse step one to replace the crank arm CHAPTER 3 Part Replac...
Page 16: ... the pedal set section 3 4 2 Remove crank set section 3 5 3 Remove 10 screws on both right and left covers Figure A U 1X F 4 Remove 11 screws on both right and left covers Figure B R 1X F 5 Reverse steps to install new one Figure A Figure B CHAPTER 3 Part Replacement ...
Page 17: ...nerator Replacement U 1X F R 1X F 1 Remove side cover section 3 6 2 Remove fixing bolts and remove generator 3 Install new generator 4 Reverse steps to replace generator NOTE hexagon spanner may be needed the torque is 10N M U 1X F R 1X F ...
Page 18: ...e side cover section 3 6 2 Disconnect wires 3 Remove screws which fixed MCB 4 Reverse steps to replace a new U 1X F R 1X F Note the circuit board could become damaged during this procedure from electro static discharge We recommend wearing an ESD wrist strap ...
Page 19: ...19 CHAPTER 3 Part Replacement 3 9 Seat Carriage Replacement R 1X F 1 Remove side cover section 3 6 2 Remove the screws 3 Disconnect the heart rate wire with power wire 4 Reverse steps to replace ...
Page 20: ...rt Replacement 3 10 Drive Belt Replacement 1 Remove side cover see section 3 6 2 Remove drive belt 3 Install new drive belt 4 Reverse steps to replace 5 Measure belt tension that it should be 200HZ 220HZ U 1X F R 1X F ...
Page 21: ...cement FIGURE A FIGURE B 5 Add C buckle FIGURE B 6 Press bearing by fixture FIGURE C 7 Roll the wheel to see if smooth FIGURE D FIGURE C FIGURE D 1 Remove side cover see section 3 6 2 Remove drive belt 3 Install new drive axle 4 Reverse steps to replace ...
