Matrix Fitness A7xE-04 Ascent Trainer Service Manual Download Page 2

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cHAPtEr 1: sEriAl nUMbEr locAtion

........................................................... 1

cHAPtEr 2: iMPortAnt sAfEty instrUctions

2.1

Read and Save These Instructions ............................................................................. 3

2.2

Electrical Requirements ............................................................................................. 4

cHAPtEr 3: PrEVEntAtiVE MAintEnAncE

3.1

Recommended Cleaning Tips .................................................................................... 5

3.2

Check for Damaged Parts ......................................................................................... 5

3.3

Care and Maintenance Instructions ........................................................................... 6

3.4

Touch Screen Care & Cleaning .................................................................................. 7

3.5

Auto Calibration Instructions ....................................................................................... 7

cHAPtEr 4: consolE oVErlAy And workoUt dEscriPtion

4.1

Console Description ................................................................................................... 8

4.2

Workout Setup Steps ................................................................................................. 9

cHAPtEr 5: MAnAgEr ModE

5.1

Manager Mode Overview ............................................................................................ 10

5.2

Manager Mode - About Tab......................................................................................... 11

5.3

Manager Mode - Time Tab .......................................................................................... 12

5.4

Manager Mode - Defaults Tab..................................................................................... 12

5.5

Manager Mode - TV Tab ............................................................................................. 13

5.6

Manager Mode - Language Tab .................................................................................. 14

5.7

Manager Mode - Other Tab ......................................................................................... 15

cHAPtEr 6: EnginEEring ModE

6.1

Engineering Mode Overview ....................................................................................... 16

6.2

Engineering Mode - Calibration Tab............................................................................ 17

6.3

Engineering Mode - Statistics Tab .............................................................................. 17

6.4

Engineering Mode - Errors Tab ................................................................................... 18

6.5

Engineering Mode - Clubs Tab.................................................................................... 18

6.6

Engineering Mode - Club ID Tab ................................................................................. 19

6.7

Engineering Mode - End Points Tab ........................................................................... 19

6.8

Engineering Mode - Other Tab .................................................................................... 20

cHAPtEr 7: sErVicE ModE

7.1

Service Mode Overview .............................................................................................. 21

7.2

Service Mode - Setup Tab........................................................................................... 22

7.3

Service Mode - Test Tab ............................................................................................. 23

7.4

Service Mode - Log Tab .............................................................................................. 24

7.5

Service Mode - Date & Time Tab ................................................................................ 24

cHAPtEr 8: troUblEsHooting

8.1

Electrical Diagrams .................................................................................................... 25

8.2

LCB Error Indicators .................................................................................................. 29

8.3

LCB Wiring Connections ............................................................................................. 30

8.4

Troubleshooting - Error 04A0 ...................................................................................... 31

8.5

Troubleshooting - Error 04B0 ...................................................................................... 32

8.6

Troubleshooting - Error 0140 / 014D .......................................................................... 33

8.7

Troubleshooting - Error 01A1 ...................................................................................... 34

8.8

Troubleshooting - Error 0147 ...................................................................................... 35

8.9

Troubleshooting - Error 0148 ...................................................................................... 36

8.10

Troubleshooting - Error 0149 ...................................................................................... 37

8.11

Troubleshooting - Error 01B4 ...................................................................................... 38

tAblE of contEnts

Summary of Contents for A7xE-04 Ascent Trainer

Page 1: ...A 7 x E 0 4 A s c e n t T r a i n e r S E R V IC E M A N U A l ...

Page 2: ...ER 6 ENGINEERING MODE 6 1 Engineering Mode Overview 16 6 2 Engineering Mode Calibration Tab 17 6 3 Engineering Mode Statistics Tab 17 6 4 Engineering Mode Errors Tab 18 6 5 Engineering Mode Clubs Tab 18 6 6 Engineering Mode Club ID Tab 19 6 7 Engineering Mode End Points Tab 19 6 8 Engineering Mode Other Tab 20 CHAPTER 7 Service mode 7 1 Service Mode Overview 21 7 2 Service Mode Setup Tab 22 7 3 Se...

Page 3: ...Drive Belt Replacement 58 9 7 Pulley Axle Set Replacement 59 9 8 Drive Axle Set Replacement 60 9 9 Crank Replacement 64 9 10 Console Replacement 65 9 11 Console Overlay and Keypad Replacement 66 9 12 Console Mast Handlebar Replacement 68 9 13 Incline Motor Replacement 69 9 14 Dual Action Handlebar Replacement 72 9 15 Foot Pedals Replacement 73 9 16 Pedal Arm Replacement 74 9 17 Link Arm Replacemen...

Page 4: ...1 1 1 SERIAL NUMBER LOCATION Chapter 1 Serial Number Location SERIAL Number LOCATION ...

Page 5: ...2 console serial number location 1 1 SERIAL NUMBER LOCATION CONTINUED console Serial number location Chapter 1 Serial Number Location ...

Page 6: ... this unit by it s supply cord or use the cord as a handle Close supervision is necessary when the Ascent Trainer is used by or near children or disable persons Do not use outdoors Do not operate where aerosol spray products are being used or when oxygen is being administered To disconnect turn all controls to the off position then remove the plug from the outlet Connect this Ascent Trainer to a p...

Page 7: ... 4 units per 20 Amp dedicated circuit GROUNDING INSTRUCTIONS The Matrix Ascent Trainer must be grounded If it should malfunction or break down grounding provides a path of least resistance for electric current to reduce the risk of electric shock The Ascent Trainer is equipped with a cord having an equipment grounding conductor and a grounding plug The plug must be plugged into an appropriate outl...

Page 8: ...ole area including the hand grips and hand rails 3 Use a computer screen cleaner or LCD LED screen cleaner on the touch screen portion of the console see Section 3 4 MONTHLY 1 Vacuum under and around the Ascent Trainer If you need to move it unplug the unit first 2 Vacuum debris out of the foot pedals Remove the rubber foot pad and clean under it Figure A 3 Apply Corrosion Block to the metal part ...

Page 9: ...ailable on the Matrix website www matrixfitness com DAILY MAINTENANCE ITEMS 1 Attempt to wobble the unit back and forth level if needed see Section 10 4 QUARTERLY MAINTENANCE ITEMS 1 Check all connecting joint areas for tightness of bolt assemblies 2 Ensure that there is little or no free play at all joint assemblies once bolts have been tightened Installation of washer kits may be required if fre...

Page 10: ... TOUCH SCREEN CARE AND CLEANING The touch screen requires very little maintenance We recommend that you periodically clean the touch screen surface with a clean dry 100 lint free cloth and water soap mixture or a computer or LCD LED screen cleaner It is very important to avoid using any other chemical on the touch screen Always dampen the cloth and clean the screen Do not spray the water soap mixt...

Page 11: ...h of the workout Workouts 19 minutes and shorter will have a cool down length of 2 minutes Workouts 20 minutes and longer will have a cool down length of 5 minutes A7XE ENTERTAINMENT ZONE iPOD Will take the user directly to the iPod screen to allow for iPod control and playlist selection VOLUME UP DOWN Adjusts the volume output through the headphone jack of the integrated console TV or iPod output...

Page 12: ...rkout mode allows the user to program their desired heart rate zone and the Ascent Trainer will automatically adjust the level based upon the user s heart rate The heart rate zone is calculated using the following equation 220 Age 8 target heart rate zone The user must wear a POLAR telemetric strap or continually hold onto the contact heart rate grips for this workout Locate the metal sensors on t...

Page 13: ...2 Follow the prompts to change the desired setting 3 Press the ENTER key once the desired setting is correct to save 4 Press HOME to return to normal operation NOTE If a setting has been changed the unit and console power should be reset Cycle the power switch and press and hold the CHANNEL UP and CHANNEL DOWN keys for 3 5 seconds to reset the console power 5 1 manager mode OVERVIEW figure a Chapt...

Page 14: ...ed Out of Order Default Off This option allows the club to show the unit out of order if an error is present On Off CSafe Model This option controls whether the console is Fitlinxx compatible LMM MMM LAM manager mode About A7xe 03 C If the unit has the LMM board or the unit is the new model with 1 lift motor the CSafe Model should be set for On A7xe 04 C If the unit has the LAM console the console...

Page 15: ...e 5 4 manager mode defaults tab function defaults description modified Default Level Default 1 This option controls the default program level Max 1 Min 20 Default Age Default 30 This option controls the default user s age used in the target HR calculations Max 100 Min 10 Default Weight Default 150 lbs 68 kg This option controls the default weight used in the calorie calculations Displayed in pound...

Page 16: ...Maximum 17 Minimum 1 Tuner Available Default Yes This option controls the default TV function Yes or No Setup This option sets the TV tuner function On Off Remove TV Default No This option controls the remote TV function NO or YES Remove TV channel Default 1 This option controls the default remove TV channel on start up Maximum 37 Minimum 1 Remove TV volume Default 15 This option controls the defa...

Page 17: ...Select default language This option allows the user to select a flag for a specific language N A flag unit Mile Mile KM KM KM language English German flag unit km km km km km language Spanish Dutch Italian Japanese flag unit km km km km km language Chinese Portuguese French Chapter 5 Manager Mode ...

Page 18: ...agement Default Off This option allows fitness clubs to collect workout data to a PC On or Off Virtual Active Default Off This option controls the Virtual Active function On or Off engineering mode Other 5 7 manager mode Other tab Chapter 5 Manager Mode ...

Page 19: ...ing Mode will appear on the display Figure A 2 Follow the prompts to change the desired setting 3 Press the ENTER key once the desired setting is correct to save 4 Press HOME to return to normal operation NOTE If a setting has been changed the unit and console power should be reset Cycle the power switch and press and hold the CHANNEL UP and CHANNEL DOWN keys for 3 5 seconds to reset the console p...

Page 20: ...it Resistance Default 10 This option control the RPM low limit to show resistance Range 0 255 Default Incline Default 10 Starting incline level at each program start Range 0 100 engineering mode Calibration 6 2 engineering mode calibration tab engineering mode function defaults descriptions modified Statistics This option displays the workout history N A 6 3 engineering mode statistics tab Chapter...

Page 21: ...ion displays the error code history N A 6 4 engineering mode errors tab 6 5 engineering mode clubs tab engineering mode function defaults descriptions modified Clubs Default MATRIX This option allows the club to select a screen header from a list N A Chapter 6 Engineering Mode ...

Page 22: ...fied Tune Incline 1 Top Top 2 0 Sets the maximum end incline for incline motor 1 Top 0 1 25 5 Tune Incline 1 Bottom Bottom 2 0 Sets the minimum end incline for incline motor 1 Bottom 0 1 25 5 Tune Incline 2 Top Top 2 0 Sets the maximum end incline for incline motor 2 Top 0 1 25 5 Tune Incline 2 Bottom Bottom 2 0 Sets the minimum end incline for incline motor 2 Bottom 0 1 25 5 engineering mode End ...

Page 23: ...criptions modified Other Erp Time Default 0 minutes If there is no use of the machine over a period of time the console LEDs will turn off go into ErP mode Maximum 30 minutes Minimum 0 6 8 Engineering mode Other tab Chapter 6 Engineering Mode ...

Page 24: ...gure A 2 Follow the prompts to change the desired setting 3 Press the ENTER key once the desired setting is correct to save 4 Press HOME to return to normal operation NOTE If a setting has been changed the unit and console power should be reset Cycle the power switch and press and hold the CHANNEL UP and CHANNEL DOWN keys for 3 5 seconds to reset the console power figure a 7 1 Service Mode Overvie...

Page 25: ...distance since production Accumulated Time This option displays the accumulated workout time since production Show Service on Boot Factory Setting Only service mode Setup 7 2 service mode setup tab A7xe 02 This setting is for non self powered frames A5x 02 F A7xe 03 This setting is for self powered frames A5x 03 F A7xe 04 This setting is for the new style Ascent Trainer A5x 04 F This setting shoul...

Page 26: ...nd touch the screen to catch After 5 positions are tested touch the center of the screen to exit this test N A Keypad Type This option sets the keypad type for the console Quick Start or No Quick Start or LAM Radio Test This option will test the radio signal for function N A service mode Test A7xe 04 C Keypad New keypad A7xe 02 C Keypad Old keypad Includes Quick Start Key A7xe 03 C Keypad Old keyp...

Page 27: ...option allows the club to record key components replacement history 7 4 service mode log tab 7 5 service mode date time tab function defaults descriptions Date Time This option sets the current date and time of the machine service mode Chapter 7 Service Mode ...

Page 28: ...25 8 1 electrical diagramS Chapter 8 Troubleshooting ...

Page 29: ...26 DIGITAL COMMUNICATION WIRE 8 1 electrical diagramS CONTINUED Chapter 8 Troubleshooting ...

Page 30: ...27 Hand Pulse Connecting Cable 8 1 electrical diagramS CONTINUED Chapter 8 Troubleshooting ...

Page 31: ...28 POWER RESISTANCE WIRE ECB Wire 8 1 electrical diagramS CONTINUED Chapter 8 Troubleshooting ...

Page 32: ...D Description 1 Generator RPM 2 AC Plug in 3 Vcc 5V 4 System Status 5 Error Status 6 Error Status 7 Resistance 8 Incline 1 Forward 9 Incline 2 Forward 10 Incline 1 Rearward 11 Incline 2 Rearward 12 Charge 13 Discharge 14 12V 6A main power 15 Console Power ...

Page 33: ...30 Chapter 8 Troubleshooting 8 3 LCB wiring connectionS ...

Page 34: ... Chapter 8 Troubleshooting Figure A Figure B ERROR CODE 04A0 1 SYMPTOM 04A0 PCB communication disconnected 2 SOLUTION 1 Check the console cable connection at the UCB and LCB Figures A B 2 Replace the console cable 3 Replace the console ...

Page 35: ...Chapter 8 Troubleshooting Figure A Figure B ERROR CODE 04B0 1 SYMPTOM 04B0 LCB communication disconnected 2 SOLUTION 1 Check the console cable connection between the UCB and LCB Figures A B 2 Replace the console cable 3 Replace the LCB ...

Page 36: ...ication disconnected 014D Incline no action Incline no current 2 SOLUTION 1 Follow the instructions in Section 4 8 to run Auto Calibration Figure A 2 If the error code happens during Auto Calibration the machine will still work no need to do anything 3 If the error code happens during a workout replace the incline motor ...

Page 37: ...tance is too short 2 SOLUTION 1 Follow the instructions in Section 3 5 to run Auto Calibration Figure B 2 Disconnect the incline tube from the incline frame Figure A then turn on the power If the console still shows 01A1 replace the incline motor If the console does not show 01A1 follow incline motor installation procedure in Section 9 13 to re attach the incline motor 3 Replace the LCB Figure B ...

Page 38: ... Incline Motor is disconnected for 3 seconds 2 SOLUTION 1 Check the incline motor wire connection at the LCB Figure A 2 Check to see if the incline value changes on the display when INCLINE UP or DOWN keys are pressed Figure B If there s no change replace the incline motor If there s a change replace the LCB ...

Page 39: ...tructions in Section 3 5 to run Auto Calibration Figure B 2 Disconnect the incline tube from the incline frame Figure A then turn on the power If the console still shows 0148 replace the incline motor If the console does not show 0148 follow the incline motor installation procedure in Section 9 13 to re attach the incline motor 3 Replace the LCB Figure B ...

Page 40: ...PTOM 0149 The resistance current is over 3 7A for 1 second 2 SOLUTION 1 Check if the resistance is short circuited by measuring amperage through the generator cable Figure A If the resistance value is under 10 ohms replace the generator If the resistance value is over 10 ohms replace the LCB ...

Page 41: ...leshooting Figure A ERROR CODE 01b4 1 SYMPTOM 01B4 Battery terminals reversed or check circuit error 2 SOLUTION 1 Check the connection of the wiring on the terminals of the battery They should be black to black and red to red Figure A 2 Replace the LCB ...

Page 42: ...PTOM 02AB Machine Type Error 2 SOLUTION 1 Check if the console machine type is matched with the correct frame Figures A B Remarks There are two types of A5x 7x F as shown below each with different machine type setting Figure A Figure B Machine type is A7xe 03 Machine type is A7xe 04 ...

Page 43: ...EP84 ECB system E5x Resistor use on HUREA5x frame ERROR CODE 02B4 1 SYMPTOM 02B4 Resistance type error 2 SOLUTION 1 Check if the machine is matched with the correct resistance system resistor or ECB Figures A B 2 Check if the console is matched with the correct frame 3 Replace the LCB 4 Replace the console ...

Page 44: ...MPTOM 0248 Battery disconnection or fail When power is on LCB battery voltage is less than 6 VAC 2 SOLUTION 1 Check the battery wire connection between the battery and LCB Figure A 2 Check to see if the battery voltage is less than 6 VAC Figure B 3 If not replace the battery 4 If yes replace the LCB ...

Page 45: ...42 Chapter 8 Troubleshooting 8 15 troubleshooting Error 014A 0247 ERROR CODE 014A 0247 1 SYMPTOM 014A LCB charge circuit is abnormal 0247 LCB fail 2 SOLUTION 1 Replace the LCB ...

Page 46: ...SISTANCE TROUBLESHOOTING 1 SYMPTOM No resistance 2 SOLUTION 1 Check the power resistance wire connection between the power resistor and LCB Figure A 2 Check to see if the resistor wire has resistance Figure B If there is no resistance ohms reading replace the power resistor If there is resistance replace the LCB ...

Page 47: ... LED 15 is not lit check for incoming AC voltage at the LCB Replace the power components as needed if the voltage is not present Replace the LCB if all power components are ok and there is AC voltage to the LCB c Check to see if LED D18 is lit on the upper control board Figure B If LED D18 is lit check the switch on the IO board it should be towards the right side LCB_Power Figure B If LED D18 is ...

Page 48: ...le from the unit and verify continuity of the HR grip wiring With a multi meter set for ohms place one prong on the HR grip wiring coming up the console mast Figure C and the other on the appropriate plate match red with red and white with white a An ohm reading of less than 1 should be received If it is higher replace the HR grip wiring 3 Perform a continuity check on the console See Service Bull...

Page 49: ...d entertainment related equipment sold by Matrix FItness Equipment The Matrix Ascent Trainer includes an integrated TV that shows in the large display window The TV is capable of being shown as a 7 or 15 screen Figures A B The console should be equipped with an entertainment keypad similar to Figure C Figure A figure b Figure C ...

Page 50: ...lves the issue replace the internal coax cable d If plugging the coax cable into the back of the console does not resolve the issue remove the console back and check the console cable connection at the tuner Figure C e Check the internal cables and fitting inside your machine at the console and below the front shroud Figure D Make sure you have no kinks cuts or poor connectors at the end of the ca...

Page 51: ...problem still persists verify power at the outlet Figure C If the outlet is not outputting 120V check the fitness room power 3 If internal electrical connections are good and the outlet is outputting 120V the issue is likely with the TV Replace the console 8 21 TV troubleshooting TV WILL NOT TURN ON Chapter 8 Troubleshooting Figure C Figure B Figure A ...

Page 52: ...eypad Figure A is not responding 2 SOLUTION a Remove the console and check the connection of the entertainment keypad Figure B b If the entertainment keypad cable is pinched kinked or cut replace the keypad c If replacing the keypad does not resolve the issue replace the console Figure A figure b Chapter 8 Troubleshooting ...

Page 53: ...er cover by turning it counter clockwise Figures A B 2 Remove the 3 screws holding the disk to the axle Figure C 3 Remove the disk Figure D 4 Reverse Steps 1 3 to install a new disk NOTE The 3 screws removed in Step 2 should be torqued to 25 N m figure a figure b figure c figure d ...

Page 54: ...ar from the link arm Figure C 3 Secure the handlebar so that it is out of the way Figure D 4 Remove the front disks as outlined in Section 9 1 5 Detach the pedal arm from the crank bearing assembly Figure E 6 Remove the 2 screws that hold the front top cover to the frame and remove the top cover Figure F FIGURE F FIGURE D FIGURE B FIGURE E FIGURE C FIGURE A ...

Page 55: ... the unit Figure H 9 Remove the 2 screws to disassemble and remove the middle stabilizer sweat cover Figures I J 10 Remove the 1 screw exposed when the cup holder is removed holding the orange slot cover to the frame and remove it Figure K 11 Remove all of the cables from the front shrouds Figure L figure L figure J figure H figure K figure I figure G Chapter 9 Part Replacement guide ...

Page 56: ...h other Figure M 13 Turn the crank to the slotted portion of the shroud Figure N 14 Remove the front shrouds for frame access Figures O P 15 Reverse Steps 1 14 to install new shrouds NOTE The bolt nut removed in Step 5 should be torqued to 70 N m FIGURE P FIGURE N FIGURE O FIGURE M Chapter 9 Part Replacement guide ...

Page 57: ... from the machine 2 Remove both front disks from the machine as outlined in Section 9 1 3 Disconnect all wires from the LCB Figure A 4 Remove the 2 screws holding the LCB to the frame Figure B 5 Reverse Steps 1 4 to install a new LCB 6 Test the Ascent Trainer for function as outlined in Section 9 22 figure a figure b ...

Page 58: ...ined in Section 9 1 3 Remove the front shrouds as outlined in Section 9 2 4 Cut the cable tie holding the cable to the frame Figure A 5 Unplug the power cable connector of the generator Figure B 6 Loosen the nut holding the generator to the frame Figure C 7 Remove the three screws from the generator bracket Figure D figure a figure b figure c figure D ...

Page 59: ...gure E 9 Loosen and remove the generator belt Figure F 10 Remove the generator from the frame 11 Reverse Steps 1 10 to install a new generator Re install the belts as outlined in Section 9 5 NOTE The 3 screws removed in Step 7 should be torqued to 8 N m and the nut from Step 8 to 40 N m 12 Test the Ascent Trainer for function as outlined in Section 9 22 ...

Page 60: ...n 9 2 4 Remove the generator as outlined in Section 9 4 5 To install a new belt first put the belt installation tool on the pulley Figure A 6 Put the new belt on the installation tool Figure B 7 Turn the pulley until the belt is installed Rotate the pulley at least 3 full rotations to insure that the belt is centered 8 Reverse Steps 1 4 to re assemble the unit 9 Test the Ascent Trainer for functio...

Page 61: ...de of the tension pulley and rotate the pulley counter clockwise until there is enough slack in the belt to remove it Figures A B 4 Install the replacement belt and reverse necessary steps to secure the assembly until the belt is tight NOTE Tighten the drive belt to 180 lbs for a new belt 150 lbs for a used belt The idler bolt should be torqued to 80 N m 5 Test the Ascent Trainer for function as o...

Page 62: ...the pulley axle bearing into the frame Figure B 5 On the left side of the frame remove the retaining ring that holds the pulley axle bearing into the frame Figure C 6 Remove the pulley axle set assembly from the frame Clean any debris from the hole in the frame Figure D 7 Reverse Steps 1 6 to install a new pulley axle set Rotate the pulley to make sure that the motion is smooth and that there is n...

Page 63: ...tions 9 5 9 6 4 On the left side of the frame remove the retainer clip that holds the drive axle bearings in the frame Figure A 5 Install an M10 screw into the drive axle Figure B 6 Turn the screw until the head is close to the drive axle Figure C 7 Use a hammer to hit the screw until the drive axle assembly is loose in the frame and remove it Figure D 8 Install the tool into the hole in the frame...

Page 64: ...Figure I 13 Mount the other tool from Figure H behind the bearing cap portion of the tool Use the M10 x 65L screw with a washer and a nut to attach the tool to the drive axle Figure J 14 Turn the screw at least 4 full revolutions into the drive axle Then turn the nut until it is close to the cup portion of the tool Figure K 15 Use a wrench to hold the screw then turn the nut to pull the drive axle...

Page 65: ...washer and a nut to attach the tool to the drive axle Figure O 19 Turn the screw at least 4 full revolutions into the drive axle Then turn the nut until it is close to the cup portion of the tool Figure P 20 Use a wrench to hold the screw then turn the nut to push the bearing into the hole in the frame Figure Q 21 Insert the retainer clip to hold the bearing in the frame Figure R figure M figure N...

Page 66: ... to remove the iron plate from the drive axle Figures S T 23 Re install the belts as outlined in Sections 9 5 and 9 6 Reverse Steps 1 2 to re assemble the unit 24 Test the Ascent Trainer as outlined in Section 9 22 figure T figure S Chapter 9 Part Replacement guide ...

Page 67: ...ew should be at least 40 long into the crank hole Then turn the screw until the crank can be separated from the axle Figure B 5 Install the replacement crank There should be a 4mm gap between the end of the drive axle shaft and the crank Figure C 6 Install the crank screw NOTE This screw should be torqued to 80 N m 7 Reverse Steps 1 2 to re assemble the unit figure B figure A figure C Chapter 9 Pa...

Page 68: ...e the console Figure B 4 Remove the 5 screws that hold the mounting plate to the console Figure C 5 Attach the mounting plate to the new console 6 Connect the wire connections to the new console 7 Carefully push the wires into the console and mast until they are clear of the console mast connection and attach the console to the mast using the 5 screws removed in Step 2 8 Test the Ascent Trainer fo...

Page 69: ...egardless of where the overlay keypad is 1 Remove the console as outlined in Section 9 10 2 Remove the back cover of the console Figure A 3 Unplug and remove the faulty overlay Figure B 4 Clean the console area with alcohol to remove any left over adhesive Figure C 5 Peel part of the protective film from the back of the overlay keypad Figure D Figure A Figure B Figure C Figure D ...

Page 70: ...ss down on it to adhere it in positions Figure H 9 Use the same procedure to replace any additional faulty overlays keypads NOTE Overlays keypads cannot be re used 10 Test the Ascent Trainer for function as outlined in Section 9 22 6 Push the overlay keypad ribbon cable through the hole in the console and plug it in Figure E 7 Match the overlay keypad to the cutout in the console Figure F 9 11 CON...

Page 71: ...Carefully remove the wires from inside the console mast until the connectors on the ends come free and disconnect Figure C 5 To install a new handlebar assembly connect the new handlebar and carefully push the heart rate wires into the console mast 6 Attach the new handlebar assembly to the console mast using the 4 screws removed in Step 3 7 Test the Ascent Trainer for function as outlined in Sect...

Page 72: ... and disconnect the incline motor power wire Figures A B If unsure if the incline motor is the issue plug in the new incline motor at this time to see if it is energized If it is not the issue is likely with the LCB 5 Remove the spring clip to separate the incline motor from the frame Figure C 6 Remove the incline motor by loosening the pivot bolts on each side Figure D NOTE Figure D shows the uni...

Page 73: ...lers should turn smoothly with only a small amount of friction Figure E 8 If the rollers need to be adjusted loosen the horizontal bolts simultaneously first then adjust the roller friction by adjusting the vertical screws simultaneously Figure F 9 Prepare the new incline motor for installation The new incline motor should have the nut placed close to the end of the shaft Figure G figure G ...

Page 74: ...tween the carriage and the frame Use an 8mm Allen wrench to maintain this spacing Figure H NOTE Figure H shows a unit with the console mast removed for clarity 13 Turn the nut on the incline motor until the screw holes in the nut line up with the screw holes on the carriage Figure I Tighten the screws loosened in Step 6 to attach the incline motor nut to the carriage Torque these screws to 25 N m ...

Page 75: ...ink arm meet Figure B 3 Remove the two bolts that hold on the pivot cap and remove the cap Figure C 4 Unplug and separate the heart rate connector exposed once the pivot cap is removed Then remove the 4 screws that hold the dual action handlebar to the console mast Figure D 5 Reverse steps 1 4 to install a new dual action handlebar 6 Test the Ascent Trainer for function as outlined in Section 9 22...

Page 76: ... pedal Figure A 2 Remove the 4 screws that hold the plastic pedal to the foot plate Figure B 3 Remove the plastic foot pedal Figure C 4 Clean the foot plate to remove any rubber or debris 5 Reverse Steps 1 4 to install a new foot pedal 6 Test the Ascent Trainer as outlined in Section 9 22 figure a figure b figure c ...

Page 77: ... holds the pedal and swing arms together Figure D 5 The swing arm can now be separate from the pedal arm Figure E 6 Remove the bolt that holds the link arm to the pedal arm and remove the pedal arm Figure F 7 Reverse Steps 1 5 to install a new pedal arm NOTE Torque the bolt removed in Step 4 to 80 N m and the bolt nut removed in Step 2 to 70 N m 8 Test the Ascent Trainer for function as outlined i...

Page 78: ... arm Figure A 2 Remove the bolt and bushings where the dual action handlebar meets the link arm Figure B 3 Remove the bolt that holds the link arm to the pedal arm and remove the link arm Figure C 4 Reverse Steps 1 3 to install a new link arm 5 Test the Ascent Trainer for function as outlined in Section 9 22 figure a figure b figure C ...

Page 79: ...4 Take the bolt removed in Step 1 and turn it into the shaft Figure D 5 Use a mallet to hit the head of the bolt until the swing arm can be separate from the pedal arm and remove the pedal arm Figures E F 6 Reverse Steps 1 5 to install a new swing arm NOTE Torque the bolts removed in Steps 1 3 to 80 N m when installing a new swing arm 7 Test the Ascent Trainer for function as outlined in Section 9...

Page 80: ...es A B 2 Remove the bolt from the upper pivot joint of the vertical stabilizer arm Figure C 3 Remove the vertical stabilizer arm Figure D 4 Reverse Steps 1 3 to install a vertical stabilizer arm NOTE Tighten the bolt removed in Step 2 to 80 N m torque 5 Test the Ascent Trainer for function as outlined in Section 9 22 figure a figure b figure D figure C ...

Page 81: ...t guide 9 20 INCLINE ARM COVER REPLACEMENT 1 Remove the screw that holds the plastic cover on the arm Figures A B 2 Remove the incline arm cover Figure C 3 Reverse Steps 1 2 to install a new incline arm figure C figure B figure a ...

Page 82: ...ed using a Phillips screwdriver from the underside of the bar 2 Once the screws are removed lift the part carefully then disconnect any wire connections to fully remove the part This includes any resistance elevation buttons and heart rate grip plates Figures A D figure D figure B figure C figure a ...

Page 83: ... be reset for some changes to go into affect Cycle the power switch and press and hold the CHANNEL UP and CHANNEL DOWN keys for 3 5 seconds to reset the console power Enter into Virtual Active and test 3 Program the TV channels see Section 10 5 4 Without hitting start or entering any exercise modes stand on the machine and hold the handlebars while initiating movement to simulate exercising While ...

Page 84: ...TAL PROGRAM TIME CLOCK DISTANCE KILOMETERS OR MILES CALORIES CALO RIES PER HOUR SPEED LEVEL RPM HEART RATE INCLINE METS WATTS STATIC PROFILE DISPLAY DYNAMIC PROFILE DISPLAY User defined multi language display Yes English German French Italian Spanish Dutch Portuguese Chinese Japanese Korean Swedish Finn ish Russian Arabic Resistance levels 30 Workouts MANUAL ROLLING HILLS INTERVAL TRAINING FAT BUR...

Page 85: ... 2 0T Green 1 hex Nut M10 10 9 grade minimum green 5 screw M5 x 0 8P x 10L Yellow 2 Screw M5 x 0 8 x 12L Black 2 bags 4 Spring Washer 8 2 x 15 4 x 2 0t black 2 bags 4 Socket head cap screw M8 x 1 25P x 20L 10 9 grade minimum Black 2 bags 1 socket head cap screw m8 x 1 25P x 45L 10 9 grade minimum Blue 2 bags 3 screw M5 x 0 8P x 16L blue 2 bags 4 socket head cap screw M8 x 1 25P x 25L White 4 Sprin...

Page 86: ...83 10 3 ASCENT TRAINER ASSEMBLY STEPS step 1 Chapter 10 Ascent trainer specifications and assembly guide ...

Page 87: ...84 10 3 ascent trainer assembly steps continued step 2 RED HARDWARE BAG Chapter 10 ascent trainer specifications and assembly guide ...

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Page 89: ...86 10 3 ascent trainer assembly steps continued Torque this bolt to 80 N m step 4 Green Yellow HARDWARE BAG Chapter 10 ascent trainer specifications and assembly guide ...

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Page 97: ...94 10 3 ascent trainer assembly steps continued step 12 pink hardware Bag Chapter 10 ascent trainer specifications and assembly guide ...

Page 98: ...l for optimum use Once you have placed your unit where you intend to use it raise or lower one or both of the adjustable levelers located on the bottom of the frame Use a 6mm Allen wrench through the access hole at the rear hinge joint on both sides Figure A figure a Chapter 10 Ascent trainer specifications and assembly guide ...

Page 99: ... key on the number keypad and a Menu will appear on the TV Figure C NOTE Once the Menu is present on the screen the following buttons must be pressed quickly or the Menu will minimize after 5 seconds of no key strokes 5 Use the CHANNEL UP and DOWN keys to move ENTER key to enter this action in the Menu Use the VOLUME UP and DOWN keys to select item and ENTER key to start change save this setting i...

Page 100: ...els that do not have a strong enough signal to come in clearly or will fail to pick up channels that do come in clearly Use the following procedure to manually add or delete a channel 1 Follow Steps 1 4 in the Auto Scan instructions to access the TV Menu 2 Use the CHANNEL UP or DOWN keys to scroll to Channel Management the Menu Then press the ENTER key to enter the Channel Management sub menu 3 Us...

Page 101: ... picture 5 Wait until the Virtual Active icon turns RED Insert the USB Drive into the USB port in the console Figure B 6 After a few seconds the ascent trainer will auto run the upgrade processing The achieved percentage of the scheduled process will be displayed in the bottom right corner of the display Figure C 7 When the update is complete the display will ask you to remove the USB drive Figure...

Page 102: ...99 notes ...

Page 103: ...100 MATrix Fitness systems corp 1610 Landmark Drive Cottage Grove wi 53527 USA TOLL FREE 866 693 4863 www matrixfitness com FAX 608 839 1717 REV 01 KO ...

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