Matheson FM-1000 Operation Instructions Manual Download Page 10

 

 

 

 

VIII. DISASSEMBLY AND REASSEMBLY 

 

A.

 

A 5/32” hex wrench fits the recessed seal screw 

located at one end of the meter.   

Turn the hex wrench counterclockwise until the seal screw is flush with the 
inside surface of the end fitting.    NOTE:    If the meter does not have a tube 
enclosure then the tube must be held to prevent it from falling from the meter 
frame. 

B.

 

Remove the Tube Cube from the frame by sliding it forward. 

C.

 

Remove the tube from the cube. 

1.

 

Remove the center seals form the Tube Cube and inspect for damage.   
The flowmeter tube can be easily removed from the Tube Cube.    NOTE: 
NO FURTHER DISASSEMBLY SHOULD BE NECESSARY FOR 
MAINTENANCE. 

2.

 

Clean tube assembly (see CLEANING PROCEDURE). 

D.

 

If complete disassembly is necessary, then continue as follows. 

1.

 

Remove the retaining ring from the compression plug jack screw.    (Do 
not over stretch the ring) 

2.

 

Push the jack screw and compression plug through the end fitting. 

3.

 

Complete the disassembly of the o- rings and parts. 

4.

 

Remove piping connectors/adapters. 

5.

 

Clean all parts (see CLEANING PROCEDURE). 

6.

 

Lubricate left hand thread on the jack screw and reassemble. 

7.

 

Examine the o-rings for damage, lubricate and reassemble. 

8.

 

Replace connector into seal fitting. 

9.

 

Replace compression plug assembly so that the milled flat is toward the 
piping connector. 

10.

 

Replace retaining ring.    NOTE:    It is occasionally necessary to turn the 
jack screw clockwise to lift the retaining ring groove sufficiently to insert 
the retaining ring.    Spread the retaining ring only enough to fit over the 
jack screw. 

11.

 

Replace the Tube Cube into the frame until the rear of the Tube Cube is 
flush with the rear surface of the end fittings and tab stops. 

12.

 

Tighten the compression plug.    CAUTION:    DO NOT OVER 
TIGHTEN. See torque specifications listed below. 

13.

 

Check meter for leaks. 

 

Torque Specifications for compression plug: 

Seal  

Torque     

Min 

 

Max 

Viton 

18 in-lb   

16 in-lb   

20 in-lb 

EPR  

10 in-lb     

8 in-lb 

 

12 in-lb 

Buna 

16 in-lb   

14 in-lb   

18 in-lb 

Teflon 

24 in-lb   

22 in-lb   

26 in-lb 

 

 

 
 

 
 

 
 

 

Summary of Contents for FM-1000

Page 1: ...INT 0131 Rev C FM 1000 FM 1050 FLOWMETERS Operation Instructions READ AND COMPLY WITH THESE INSTRUCTIONS BEFORE INSTALLING OPERATING OR SERVICING ...

Page 2: ......

Page 3: ...nts I SERVICE 1 II LIMITED WARRANTY 2 III USER RESPONSIBILITY 3 IV GENERAL 4 V INSTALLATION 4 VI MOUNTING 5 VII OPERATION 5 VIII DISASSEMBLY AND REASSEMBLY 6 IX CLEANING PROCEDURE 7 X VALVE REMOVAL AND INSTALLTION 7 ...

Page 4: ......

Page 5: ...uct will be received by MATHESON without indication of gas service and without proper return material authorization provided by the warranty administrator If advised by the Warranty Administrator to return the product to MATHESON prepare the product for shipment and write in large lettering the RMA Number assigned by the Warranty Administrator on the outside of the box Also if required by the Warr...

Page 6: ...n operated and maintained in accordance with written instructions provided by MATHESON or has been altered by anyone other than MATHESON or if the equipment has been subject to abuse misuse negligence or accident MATHESON s sole and exclusive obligation and the Buyer s sole and exclusive remedy under the above warranties is limited to repairing or replacing free of charge at MATHESON s sole discre...

Page 7: ...replacement become necessary MATHESON recommends that a telephonic or written request for service advice be made to the MATHESON Equipment Engineering Group in Montgomeryville Pennsylvania or to the nearest MATHESON branch location This equipment or any of its parts should not be altered without the prior written approval of MATHESON Equipment Engineering Group The user of this equipment shall hav...

Page 8: ...open 3 Check for free movement of float s Place meter horizontally on a flat surface with the ball float s at the maximum flow end of the tube outlet Incline this end of the meter approximately 10 The float s should descend at a constant rate As the float s approach the zero reference mark they may slow down or hesitate This is due to the close fit between the float and the tube Foreign particles ...

Page 9: ...n pipe thread connections NOTE Care must be taken to avoid the shredding of Teflon tape which can foul meter operation 2 Leak test final joints prior to operation Leaks are often the cause of misleading flow indication VII OPERATION 1 START UP CAUTION Avoid sudden pressure surges The impact of the float at the top of the tube can damage the meter if it is exposed directly to full line pressure Avo...

Page 10: ...ugh the end fitting 3 Complete the disassembly of the o rings and parts 4 Remove piping connectors adapters 5 Clean all parts see CLEANING PROCEDURE 6 Lubricate left hand thread on the jack screw and reassemble 7 Examine the o rings for damage lubricate and reassemble 8 Replace connector into seal fitting 9 Replace compression plug assembly so that the milled flat is toward the piping connector 10...

Page 11: ...he cleaning procedure 10 Reassemble the Tube Cube in reverse to DISASSEMBLY REASSEMBLY step C Note position the scale behind the lens of the Tube Cube B METAL PARTS CLEANING Ultrasonic immersion cleaning with Solvon PB is preferred however any industrial solvent which does not attack the metal or influence the process performance is acceptable C O RINGS AND SEALS CLEANING 1 Wash thoroughly with de...

Page 12: ...8 ...

Page 13: ...9 ...

Page 14: ...10 ...

Page 15: ...NG E910 7 1 MATT 0204 ___ ADAPTOR VALVE 1 8 TUBING C J400 J499 8 1 MATT 0203 ___ ADAPTOR SEAL 1 8 TUBING J800 J899 9 1 MAHA 0202 ___ ADAPTOR VALVE HOSE J500 J599 E800 E899 10 1 MAHA 0201 ___ ADAPTOR SEAL HOSE E700 E799 11 1 MPLU 0101 ___ PLUG VALVE WITH O RING 12 1 MRNS 0905 SD RING RETAINING 13 1 MRNS 0009 ___ O RING 14 2 MRNS 0011 ___ O RING 15 1 MRNS 0013 ___ O RING 16 2 MPAC 0011 ___ SEAL CENT...

Page 16: ...c cannot guarantee the accuracy of this material nor can it accept responsibility for errors or omissions This document is intended to serve as a general orientation and cannot be relied upon for a specific operation No warranties of any nature are extended by the information contained in these copyrighted materials All names products and services mentioned herein are the trademarks or registered ...

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