Masterweld MW2050 Instructions For Use And Maintenance Manual Download Page 9

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Always properly secure the gas bottle in a vertical position in a special holder on the wall or in the cart. After you 
finish welding, do not forget to close the gas tank valve. 
 

 

Picture 2 
 
The following installation instructions apply for most reduction valve types: 
1.

 

Step aside and open the gas tank valve (A) for a moment. This way possible dirt particles are blown off the 
tank valve. 

NOTICE! Watch for high gas pressure!

  

2.

 

Turn the pressure regulation screw (B) of the reduction valve until you feel the spring pressure.   

3.

 

Close the reduction valve.  

4.

 

Put the reduction valve on the tank over the intake connection seal and tighten the cap nut (C) with a wrench.  

5.

 

Install the hose adapter (D) with the cap nut (E) to the gas hose and secure it with a hose clamp. 

6.

 

Connect one end of the hose to the reduction valve and the other end to the welding machine. If the torch 
had a built-in valve, the hose could be part of the torch. 

7.

 

Tighten the cap nut with the hose to the reduction valve.  

8.

 

Slowly open the tank valve. The tank pressure gauge (F) will show pressure in the tank. 

NOTICE! 

Do not use all 

the tank’s contents. Replace the tank when the pressure drops to approximately 2 bars.    

9.

 

Open the reduction valve. 

10.

 

Turn the regulation screw (B) until the flow meter (G) shows the required flow. 

 

 

                     locked                    opened           Picture 3 

 
THE WIRE SPOOL INSTALATION  

Open the side cover of the wire magazine. Install wire feed pulleys appropriately for the particular wire type and 
diameter. (As a standard, pulleys with a V groove for diameter 1.0 – 1.2 mm are installed.) 
Set the wire spool driver lock to the open position and attach the wire spool to the driver. The hole in the spool 
must slide into the driver peg. Use the included adapters for different spool types as needed. Set the wire spool 
driver lock to the closed position. 
 

WELDING WIRE SPOOL BRAKE ADJUSTMENT 

The wire feed speed can be regulated by selector 8 (pic. 5) on the front panel. The wire loading can be terminated 
by  repeatedly  pushing  button  10  (pic.  5)  or  by  pushing  the  torch  button.  During  wire  loading  no  gas  will  flow 
through the machine. 
 

Summary of Contents for MW2050

Page 1: ...MW W3 30 05 50 0 I In nv ve er rt te er r M MI IG G P Pa ac ck ka ag ge e E EN N I In ns st tr ru uc ct ti io on n f fo or r u us se e a an nd d m ma ai in nt te en na an nc ce e M MA AD DE E I IN N E...

Page 2: ...tion Protective gas and gas tank installation Wire spool installation Welding wire spool break adjustment Panel of functions Function Synergic Temperature protection Blower Operation Functions Problem...

Page 3: ...al controls ensure not only optimal setting of the welding characteristics but its dynamic adaptation during the welding process as well This way a substantially higher quality weld joint and simplifi...

Page 4: ...ns for arc welding of metals SN 05 06 30 1993 Safety rules for welding and plasma cutting The welding machine must be checked through in regular inspections according to SN 33 1500 1990 Instructions f...

Page 5: ...ir connections Cables and sockets must be checked in regular intervals in order to ensure compliance with the appropriate regulations and standards Do not use the machine when the covers are removed o...

Page 6: ...ter welding termination AVOIDANCE OF FLAMES AND EXPLO SIONS Remove all combustibles from the workplace Do not weld close to inflamma ble materials or liquids or in environments saturated with explosiv...

Page 7: ...ned above ATTENTION When using the welding machine with standby power supply mobile power supply generator it is necessary to use a quality standby supply with sufficient performance and with quality...

Page 8: ...a WELDING TORCH CENNECTION Check whether there is the correct liner in the welding torch for the size of welding wire you are using Use only wires which are properly rated for the particular machine o...

Page 9: ...cap nut with the hose to the reduction valve 8 Slowly open the tank valve The tank pressure gauge F will show pressure in the tank NOTICE Do not use all the tank s contents Replace the tank when the p...

Page 10: ...etal spatter and prolong the life of gas tube ATTENTION During wire threading don t aim the torch against eyes Panel of functions Control and signal elements on the digital panel description of functi...

Page 11: ...enter the program selection mode The programs are chosen by selector 8 The chosen program is confirmed by re peatedly pushing button 12 pic 5 13 Display showing the wire feed speed welding voltage val...

Page 12: ...Assumed welding current can be adjusted by the right switch Deactivation of synergic function Press button PROG pos 12 By switch 8 choose OFF Confirm by pressing the buton PROG pos 12 again Saving of...

Page 13: ...plosion and fire is prohibited Welding vapors may be harmful to your health Assure good ventilation during welding PRESET PROGRAMS SELECTION Push the SAVE 11 button pic 5 The indicator near the button...

Page 14: ...s Burn Back Burn out of wire bb 0 01 to 1 00 s Post Gas Time Gas post blow PoG 0 2 to 10 0 s Spot Time Lenght of spot bod 1 to 10 s Pause Time Lenght of pause PAU 1 to 10 s Dynamics Manual mode DYN 0...

Page 15: ...function is used at welding termination This function serves to fill the end crater and creation of a high quality good looking weld finish In case of activation the function the following parameters...

Page 16: ...nition POST GAS TIME This function assures the protective gas presence after welding termination which prevents the weld end oxida tion If the Spot Time mode is activated the pulse time setting option...

Page 17: ...d by selector 5 Pic 5 The welding wire feed speed is adjusted by selector 8 Pic 5 Problems solving ERROR MESSAGE DISPLAY During machine operation some errors and breakdowns may appear which will be an...

Page 18: ...avoidance of unnecessary breakdowns and failures REGULAR MAINTENANCE AND CHECK UP Perform the check up according to CSN EN 60974 4 Always check the condition of the welding and supply cables before u...

Page 19: ...ent by increasing or decreasing of wire feeding speed eventually slightly tune voltage so that welding arc is stable For good quality of weld and optimal adjusting of welding current is necessary the...

Page 20: ...ture welding because of its high content in the upper part of the range It is not suitable for welding in forced position pic 9 d Shower welding arc The main property of this welding is the transfer o...

Page 21: ...tput pic 1 on the rear panel Turn the gas on with the gas bottle valve c Connect the machine to power supply d Turn on the main switch 6 pic 1 e Wait until the welding machine test runs through all di...

Page 22: ...after the set time it turns off After further pressing the button the whole process is repeated Picture 15 PULSE WELDING It is used for welding by short spots Length of these spots and pauses can be c...

Page 23: ...the preselected programs fits your needs choose one of the positions in SAVE 1 20 where you can save your own programs Table of preinstalled programs Welding parameters for individual thickness of we...

Page 24: ...24 Masterweld 2050 2070 3050 electrical wiring diagram...

Page 25: ...ouncil 2006 95 ES in recent definition low voltage electrical device and direction 2004 108 ES in recent definition electromagnetic compatibility Typy Types Typ MW2050 MIG MW2070 MIG MW3050 MIG Descri...

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