Masterweld 321 HDP Instruction Manual Download Page 7

 

 

 

17/03/2014 v2.2 

ENGLISH

 

 

 

The groove must feature a "U" profile for soft materials 
(Aluminium and its alloys, CuSi3). 

 

The groove must be "V" shaped for harder materials (SG2-SG3, 
stainless steels). 

 

Rolls with a knurled groove profile are available for flux-cored 
wire. 

5.

 

Feed the wire between the wire feeder rolls and insert it into the 
MIG/MAG TORCH connector plug. 

6.

 

Make sure the wire is located correctly in the roll grooves. 

 

7.

 

Close the wire feeder pressure arms. 

8.

 

Adjust the pressure system so that the arms press the wire with a 
force that does not deform it while also ensuring constant feed 
rate without slipping. 

 

9.

 

Refit the protective cover. 

10.

 

Set the welding power source ON/OFF switch to “I” (

unit 

powered). 

11.

 

Feed the wire through the torch until it protrudes from the tip, 
pressing button 

 on the unit front panel. 

 

4.5

 

CONNECTIONS TO SOCKETS 

1.

 

Set the welding power source ON/OFF switch to “O” (unit de

-

energized). 

2.

 

Plug the power cable plug into a mains socket outlet. 

3.

 

Connect the gas hose from the welding gas cylinder to the rear 
gas socket. 

4.

 

Open the cylinder gas valve. 

5.

 

Connect the power supply cable of the cooling unit to the auxiliary 
power socket on the power source. 

6.

 

Attach the coolant hoses to the relevant connectors on the cooler 
and on the power source rear panel. 

7.

 

Connect the MIG/MAG  torch plug to the EURO TORCH welding 
socket. 

8.

 

Attach the coolant hoses of the MIG/MAG  torch to the relevant 
connectors on the power source front panel. 

9.

 

Connect the plug of the ground clamp to the welding socket on the 
basis of the polarity required. 

10.

 

Connect the earth clamp to the workpiece being processed. 

11.

 

Set the welding power source ON/OFF switch to “I” (unit 

powered). 

12.

 

Feed the wire through the torch until it protrudes from the tip, 
pressing button 

 on the unit front panel. 

13.

 

Select the torch trigger procedure on the user interface. 

14.

 

Press the torch trigger with the torch well clear of any metal parts. 
This serves to open the gas solenoid valve without striking the 
welding arc. 

15.

 

Use the flow control valve to adjust the flow of gas as required 
while the gas is flowing out. 

16.

 

Set the required welding parameter values on the user interface. 

17.

 

On connecting and enabling a remote controller [RC] certain 
settings can be modified from said controller without having to 
take action on the user interface of the welding power source. 

The system is ready to start welding. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

MIG/MAG installation 

Summary of Contents for 321 HDP

Page 1: ...17 03 2014 v2 2 ENGLISH 0 MasterWeld 321 HDP Instruction manual GB...

Page 2: ...17 03 2014 v2 2 ENGLISH 0...

Page 3: ...ductance 15 Wire feed rate 15 Welding current 15 Thickness 15 Programs 15 Hot Start 15 Crater Filler 15 3 Levels Slope 15 Soft Start 15 Motor Slope 15 Bourn Back 15 Post gas time 15 Pre gas time 15 10...

Page 4: ...e manual containing the associated information This symbol identifies a reference to a chapter of the manual This symbol accompanies important information concerning the execution of the relevant oper...

Page 5: ...er cable Total length including internal part 4 5 m Number and cross section of wires 4 x 2 5 mm2 Power plug type Not supplied 4 INSTALLATION WARNING Lifting and positioning Read the warnings highligh...

Page 6: ...fit an adapter for the wire spool 4 Fit the spool in the spool holder ensuring it is located correctly 5 Adjust the spool holder braking system by tightening loosening the screw in such a way that the...

Page 7: ...e of the cooling unit to the auxiliary power socket on the power source 6 Attach the coolant hoses to the relevant connectors on the cooler and on the power source rear panel 7 Connect the MIG MAG tor...

Page 8: ...17 03 2014 v2 2 ENGLISH 0...

Page 9: ...g settings is modified The value appears on the following displays D1 D2 L7 Illuminates to show a value in the following unit of measurement METRES PER MINUTE Illuminates together with the following L...

Page 10: ...enoid valve to fill the circuit and calibrate the pressure with the regulator on the gas cylinder S3 Press the button once to open the JOB upload menu Hold down the button for 3 seconds to gain access...

Page 11: ...ion Press any button except S3 This action will automatically close the menu Exit with confirmation S3 Press the button This action will automatically close the menu Wait for the memory clear procedur...

Page 12: ...on rC REMOTE CONTROLLER SELECTION oFF oFF 06 oFF No control 03 n 1 potentiometer 04 n 2 potentiometers 05 n 1 UP DOWN 06 n 2 UP DOWN LoC ADJUSTMENTS BLOCK SELECTION oFF oFF 3 oFF All adjustments enab...

Page 13: ...Display of main welding parameters button S4 Arc correction encoder E2 Wire insertion button S1 Gas test button S2 Arc correction Potentiometer Pot2 Arc correction UP DOWN lever 2 2 Selection of torc...

Page 14: ...ower source will reset automatically All functions disabled Exceptions cooling fan cooler if switched on Make sure that the power required by the welding process is lower than the maximum rated power...

Page 15: ...the unit have been enabled or set The table shows the settings required to enable each parameter LEGEND always available 1 not enabled with manual program P0 MENU PROCEDURE PARAMETER Working voltage...

Page 16: ...main welding parameter changes If you set a value other than SYN this value is stored and fixed Consequences of a lower value The start of welding is softer Consequences of a higher value The welding...

Page 17: ...PROGRAMS P0 P0 P34 WORKING VOLTAGE 10 0 V 20 0 V 40 0 V WELDING INDUCTANCE 0 255 Tab 5 Programmed synergic curves WIRE DIAMETER ACRONYM WIRE MATERIAL GAS MIXTURE 0 8 1 0 1 2 1 4 PROGRAMS P0 P0 P0 P0...

Page 18: ...SOFT START 10 30 100 1 SLO MOTOR SLOPE 0 ms 40 ms 200 ms 1 b b BOURN BACK 0 ms 16 ms 200 ms 1 11 1 3 MIG MAG PARAMETERS SETTING GAS MENU S2 Hold down the button for 3 seconds to gain access to the 2n...

Page 19: ...e when welding mode is not active S3 Press and release the button LO J xx Only when the jobs have been uploaded the message is shown on the following displays D1 D2 xx number of the latest job used nO...

Page 20: ...n procedure Gas flow continues until the torch trigger is released 5 Release 4T the torch trigger to start the post gas procedure adjustable time 13 3 3 LEVEL MIG MAG WELDING 1 Bring the torch up to t...

Page 21: ...urrent 320 A 280 A 230 A Working voltage 30 0 V 28 0 V 25 5 V Maximum input power 11 6 KVA 9 5 KVA 7 1 KVA 11 1 KW 9 0 KW 6 7 KW Maximum supply current 17 0 A 13 1 A 10 3 A Maximum Effective Supply Cu...

Page 22: ...17 03 2014 v2 2 ENGLISH 0 22 30 15 SPARE PARTS 15 1 321 HDP...

Page 23: ...FOR EURO CONNECTOR 47 021 0001 2000 AXIAL EURO BODY 48 021 0001 2014 BRASS GUIDE FOR EURO CONNECTOR 49 011 0016 0150 MOTOR SUPPORT PLATE 2 50 016 1100 1200 KNURLED WASHER M12 51 021 0001 2010 CURRENT...

Page 24: ...17 03 2014 v2 2 ENGLISH 0 24 30 15 2 WIRE FEEDER MOTOR...

Page 25: ...0269 PRESSURE ARM HOLDER AXIS 17 002 0000 0271 SCREW 18 002 0000 0272 SPRING PRESSURE ARM AUTO LIFT 19 002 0000 0273 SPACE TUBE PRESSURE ARM AUTO LIFT 20 002 0000 0274 SCREW 21 002 0000 0275 CIRCLIP...

Page 26: ...17 03 2014 v2 2 ENGLISH 0 26 30 16 ELECTRICAL DIAGRAM 16 1 321 HDP...

Page 27: ...5 V In C AN1 5 V 0 5 V In D GND GND Out E D1 IN 0 5 V In F AN1 10 V 0 10 V In G D3 OUT 0 5 V Out H AN2 10 V 0 10 V In I D2 IN 0 5 V In J RC Not used K Not used L Not used M Not used N Not used 16 2 1...

Page 28: ...17 03 2014 v2 2 ENGLISH 0 28 30 16 2 3 RC05 ELECTRICAL DIAGRAM 16 2 4 RC06 ELECTRICAL DIAGRAM 16 3 PUSH PULL OPTIONAL Pin Name Voltage 1 0 V 3 42 V d c...

Page 29: ...17 03 2014 v2 2 ENGLISH 0 29 30...

Page 30: ...17 03 2014 v2 2 ENGLISH 0 30 30...

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