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Mastervolt WHISPER 16 ULTRA, User Manual

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Mastervolt WHISPER 16 ULTRA User Manual Download Page 15

EN / WHISPER 16 ULTRA Mobile / July 2004

15

ROTOR

STATOR

PE

N

230V 50Hz

L1

230V 50Hz

EARTH AND NEUTRAL CONNECTED

N

PE

L1

EARTH AND NEUTRAL
NOT CONNECTED

MAIN WINDING 

BLACK (4)

BLACK (4)

RED (3)

MAIN WINDING 

GREEN (2)

RED (3)

EXCITATION

GREEN (1)

WINDING

YELLOW/GREEN

DCC/AC-1

YELLOW/GREEN

BLUE (33)

BROWN (33)

BLUE

DCC/ct-1

(11)

RED

CURRENT 
TRANSFORMER 

(11)

BLACK

CAPACITOR 

BROWN

DCC/ct-1

(11)

RED

TRANSFORMER 

(11)

BLACK

CURRENT 

DCC/AC-1

YELLOW/GREEN

BLUE

YELLOW/GREEN

BROWN

BROWN (33)

BLUE (33)

2.5.16 Electrical diagram 230V 50Hz

INFORMATION

Summary of Contents for WHISPER 16 ULTRA

Page 1: ...Amsterdam The Netherlands Tel 31 20 3422100 Fax 31 20 6971006 www mastervolt com USERS MANUAL FOR MOBILE APPLICATIONS V1 July 2004 WHISPER 16 ULTRA 1500 RPM Mobile diesel generating set 230V 50 Hz Di...

Page 2: ...nsulation failures 6 2 1 4 Installation 7 2 1 5 Operation 7 2 1 6 Fire and explosion 7 2 1 7 Chemicals 7 2 2 Transport lifting and storage 8 2 3 The Whisper 16 ULTRA generating set 8 2 3 1 Features 8...

Page 3: ...ing V belt 20 4 3 Regular maintenance 20 4 3 1 Maintenance schedule 21 4 3 2 Putting out of service 21 5 TROUBLE SHOOTING 22 5 1 Alternator malfucntions AC trouble 22 5 1 1 General 22 5 1 2 Trouble sh...

Page 4: ...r the dealers 1 3 GUARANTEE Mastervolt guarantees that this generating set has been built according to good workmanship according to the specifications in this manual and according to European Communi...

Page 5: ...guidelines instructions and specifications contained in this user s manual and the supplementary installation manual then damage may occur and the generating set may not fulfil its specifica tions In...

Page 6: ...unexpectedly When working on the electrical system the 3 Amp fuse must be removed from the control panel and the battery plus cable must be removed from the battery Warning signs indicate parts which...

Page 7: ...opy is closed Never the less take note of the signs on the generating set which shows symbols in a triangle indicating danger When service has to be executed while the engine is running be aware of mo...

Page 8: ...rage area After removing the generating set from long term storage perform an insulation check Refer to the alternator maintenance paragraph for procedures While the battery is stored it should be rec...

Page 9: ...Cooling liquid engine temperature switch 23 Fuel pressure pump 24 Oil pressure switch 25 Oil sump pump 26 Exhaust connection 27 Fuel vent screw 28 Oil level indicator 29 Control panel 30 Capacitors v...

Page 10: ...Mitsubishi S4Q2 4 cylinder diesel engine The engine is indirectly in jected The engine is water cooled and the cooling liquid is cooled by a radiator The engine has been specially adapted for the Mast...

Page 11: ...as specified in the maintenance chapter The Mitsubishi engine must be run on heavy duty lubricating oil meeting the requirements of API class CC or CD It is very important to use the correct oil spec...

Page 12: ...age 230V 50 Hz alternating current AC single phase Output rating 50Hz 16 kW at power factor cos phi 1 Voltage tolerance 5 optional voltage regulator 2 Frequency tolerance 5 Optional electronical Gover...

Page 13: ...P water temperature switch 7 blue black 1 mm2 DDC exhaust temperature switch 8 blue green 1 mm2 LCP exhaust temperature switch 8 blue rose 1 mm2 DCC fuel solenoid hold 9 green 1 5 mm2 DCC fuel solenoi...

Page 14: ...SS SWITCH GLOW PREHEAT PLUGS MOTOR STARTER CURRENT MESURING TRANSFORMER BLUE 1 7 BLUE GREEN 1 8 BLUE BLACK 1 7 J10 BLACK 1 5 12 J8 BLUE PINK 1 8 J12 PURPLE 1 6 PURPLE BLACK 1 6 J14 BLACK 2 5 17 J16 GR...

Page 15: ...NDING BLACK 4 BLACK 4 RED 3 MAIN WINDING GREEN 2 RED 3 EXCITATION GREEN 1 WINDING YELLOW GREEN DCC AC 1 YELLOW GREEN BLUE 33 BROWN 33 BLUE DCC ct 1 11 RED CURRENT TRANSFORMER 11 BLACK CAPACITOR BROWN...

Page 16: ...RADIATOR COOLER ENGINE FUSE 5A FUSE 5A POWER SUPPLY 230 VAC ENGINE GENERATOR DIMENTION BOX 270x270x180 MM JUNCTION BOX AIR FANS 12VDC M 230VAC M M M M M 12VDC K1 K2 230 115VAC 200VA TRAFO 230VAC 230V...

Page 17: ...ting set has been running under full load for a longer period do not shut it down abruptly Reduce the electrical load to about 30 of the rated load and let it run for approx 5 minutes 2 Press the STOP...

Page 18: ...electrical demand on the system should be about 70 or the rated generating set s maximum load Please note this when switching on your electrical devices Nevertheless the Whisper is designed so as not...

Page 19: ...he first 50 hours the engine should receive special attention Long periods of light or no load running in the first 50 hours may lead to cylinder glazing and high oil consump tion For the same reason...

Page 20: ...particular attention to the fuel system Retighten the cylinder head bolts and adjust the valve clearance Refer to paragraph 5 4 2 Observe the exhaust at the normal full load The exhaust must be free...

Page 21: ...an engine preservation procedure 1 Clean the engine 2 Loosen the fuel suction pipe and fuel return and put them in a can with preservation diesel fuel Start the engine and run the engine warm 3 Drain...

Page 22: ...edures Defective voltage regulator optional Replace voltage regulator Generator voltage too high Engine is running too fast RPM too high Check engine speed and adjust refer to special more than 245 13...

Page 23: ...tor power to start an electric motor for starting This should not exceed 70 of the this is usually because this motor draws rated generator peak output current This could be too much current during st...

Page 24: ...the air intake Lack of air Choked exhaust system exhaust blocked Check the exhaust piping inspect manifold inside Air in the fuel pipes Bleed air from fuel system refer to maintenance section Blocked...

Page 25: ...n Blocked air or fuel filter Loss of compression by wear out Repair by Mastervolt service or damage V belt broken or loose Readjust or replace V belt Thermostat faulty Check thermostat and replace Soo...

Page 26: ...d reverse resistance checked A healthy diode will indicate a very high resistance infinity in the reverse direction and a low resistance in the forward direction A faulty diode will give a full deflec...

Page 27: ...The T D C of compression stroke can be found by aligning the T D C mark 0 on the crankshaft pulley with the mark on the gear case ref to fig 20 First align the T D C mark for the No 1 cylinder Confir...

Page 28: ...the heatexchanger to be able to take off the metal cover All cables and wiring has to be taken loose first 6 The rotor can be taken off by removing the bold which goes through the shaft normal clockw...

Page 29: ...12 Bearings 2 pcs 7 O ring 17 Seal 5 shim 13 Ring 15 Cam 4 screw 2 3 screws 11 cover 10 50206258 Pump repair kit B 7 17 5 15 50201060 Capacitor xx micro farad 2 pcs xx give value when ordering 5020913...

Page 30: ...pump M16 2x 50206264 8 Impeller pump M16 50206259 9 Coupling shaft pump M16 50206268 10 Cover pump M16 50206255 11 Screw cover waterpump 50209018 12 Spring pin shaft pump M16 50206272 13 Shim pump M16...

Page 31: ...EN WHISPER 16 ULTRA Mobile July 2004 31 TROUBLE SHOOTING MAINTENANCE LOG first service after 50 hours hour counter remarks next service every 150 hours hour counter remarks...

Page 32: ...32 July 2004 WHISPER 16 ULTRA Mobile EN MASTERVOLT Snijdersbergweg 93 1105 AN Amsterdam The Netherlands Tel 31 20 3422100 Fax 31 20 6971006 www mastervolt com info mastervolt com...

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