MASTERPAC PCR3820 Series Operation Manual Download Page 2

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Table of Contents

1. SAFETY INFORMATION

1.1 Safety Precautions

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1.2 Operating Safety

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1.3 Operator Safety while using Internal Combustion Engines

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1.4 Label Locations

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1.5 Safety and Operating Labels

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2. OPERATION

2.1 Controls

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2.2 Operating Principle

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2.3 Delivery Checks

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2.4 Before Starting

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2.5 To Start

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2.6 To Stop

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2.7 Application

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2.8

Operation

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2.9

Operation - Driving

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2.10 Operation on Slop

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2.11 How to Assemble Transport Wheel

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3. MAITENANCE

3.1

Periodic Maintenance Schedule

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3.2 Exciter Oil

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3.3 V-belt and clutch

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. 16

3.4 Air Cleaner

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3.5 Spark Plug

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3.6 Transport

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4.7 Trouble Shooting

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4. TECHNICAL DATA

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WARRANTY

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MAINTENANCE RECORD

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EC DECLARATION

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.25

Summary of Contents for PCR3820 Series

Page 1: ......

Page 2: ...le 9 2 3 Delivery Checks 9 2 4 Before Starting 9 2 5 To Start 10 12 2 6 To Stop 12 2 7 Application 12 2 8 Operation 13 2 9 Operation Driving 13 2 10 Operation on Slop 13 2 11 How to Assemble Transport...

Page 3: ...s which must be followed to reduce the possibility of personal injury damage to the equipment or improper service This is the safety alert symbol It is used to alert you to potential personal injury h...

Page 4: ...perate the machine unless all protective guards are in place l ENSURE that the engine switch is in OFF position and the spark plug ignition lead is disconnected before removing the guards or making ad...

Page 5: ...o be desirable when working with hot mix bitumen l Store the machine properly in a clean dry place 1 3 Operator Safety while using Internal Combustion Engines l DO NOT smoke when refueling the engine...

Page 6: ...5 SAFETY INFORMATION 1 4 Label Locations...

Page 7: ...chine information No sparks flames or burning objects near the machine Shut off the engine before refueling Use only clean filtered unleaded gasoline WARNING Always wear hearing and eye protection whe...

Page 8: ...be specified of the unit A nameplate listing the model number and serial number is attached to each unit Please record the information found on this plate so it will be available if the nameplate los...

Page 9: ...OPERATION 2 1 Controls Ref Description Ref Description 1 Lever for Forward Reverse Operation 5 Lifting Point 2 Throttle Control 6 Refueling 3 Handle 7 Transport Wheel 4 Locking Device 8 Base Plate 1...

Page 10: ...engine manual supplied l Check the general condition of the equipment has it been damaged during delivery l Check engine oil level l Check fuel levels l Hydraulic fluid level Recommended lubricants ar...

Page 11: ...re 6 Do not fill the fuel tank completely but just up to 1 cm 0 39 in from the top of the tank to provide space for fuel movement Wipe any fuel spillage from engine before starting 7 Remove fuel tank...

Page 12: ...a time If engine does not start wait 1 minute before repeating attempt If engine does not start after two attempts trace the cause according to Diagnosis Chart 2 Key always in on 1st position when eng...

Page 13: ...ontrol handle with one hand grasp the recoil starter handle with the other Pull the recoil starter until engine resistance is felt then let starter return 6 Taking care not to pull the starter s cope...

Page 14: ...oil particles together Too little moisture means inadequate compaction too much moisture leaves water filled voids that weaken the soil s load bearing ability Compaction of dry materials will be facil...

Page 15: ...14 OPERATION 2 11 How to Assemble Transport Wheel...

Page 16: ...0 hours Check oil level Check air filter Check for damage and leaks Change engine oil Clean air filter Check V belt Clean cooling system Check exciter oil Check hydraulic oil lever Change exciter oil...

Page 17: ...ransmission efficiency causing weak compaction and reduces the life of the belt itself NEVER attempt to check the V belt with the engine is running Severe injury can occur if your hand get caught betw...

Page 18: ...s regularly A fouled dirty spark plug may cause hard starting and poor engine performance Set spark plug gap to recommended clearance Refer to engine manual The muffler and engine cylinder become very...

Page 19: ...or change the clutch It vibrates but does not move The vibrator maybe on a slippery surface Try on the right surface Lack of hydraulic oil Top up the oil Travels reverse very slowly Air in the circuit...

Page 20: ...ng Replace condenser Difficult to start fuel is available and SPARK is present at spark plug Spark plug wire broken or short circuiting Replace defective spark plug wiring Wrong fuel type Flush fuel s...

Page 21: ...plug Clean or replace spark plug Water in fuel system Flush fuel system and replace with correct type of fuel Dirty spark plug Clean or replace spark plug Weak in power compression is proper but misti...

Page 22: ...0 5 5 4 2 5 7 3 5 4 8 3 5 4 8 Operating weight kg lb 145 320 145 320 158 348 158 348 Plate size lxw cm in 65x40 26x16 Centrifugal force kN 25 Vibration Frequency vpm hz 5400 90 Travel Speed m min ft...

Page 23: ...fication According to 2000 14 EC Model Guaranteed sound power level PCR3820 PCR4025 series with Petrol Engine 108dB A PCR4025 series with Diesel Engine 108dB A PCR5030 series with Petrol Engine 108dB...

Page 24: ...damaged by accident misuse or abuse l Has not been tampered with or repaired by any unauthorized person The owner is responsible for the cost of transportation to and from the authorized repairer and...

Page 25: ...fter reading through this manual thoroughly you will find that you can do some of the regular maintenance yourself However when in need of parts or major service be sure to see your dealer For your co...

Page 26: ...otified body Bei folgender einbezogener Pr fstelle Oficina matriculadora Organisme agr e Measured sound power level Gemessener Schallleistungspegel Nivel de potencia ac stica determinado Niveau de pui...

Page 27: ...n P O Box 38 91280 St PIERRE DU PERRAY FRANCE Tel 33 6 12 70 02 63 E mail intlsales masterpac eu MASTERPAC ENGINEERING CO LTD Add Weisi Road Baohe Industrial Estate Hefei 230051 China Tel 86 551 48466...

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MASTERPAC PCR3820 Series, Operation Manual

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