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Health & Safety 

 

 

Safety Do’s 

  When pulling a load, DO walk beside the machine when possible, for safety. If you 

need to walk backwards when pulling a load, DO make sure that you are not walking 
into an obstruction. 

  DO use the warning horn to make people aware of your movements. 

  DO take care to avoid people, objects, equipment, cables on the floor etc. 

  DO check the coupling for wear or damage (including cracks/deformation). 

  DO remove the key when machine is not in use - store in a secure place.  

  DO keep the machine clean and free of dirt and grease. 

  DO take extra care on slopes and loose surfaces. 

  DO keep your feet clear of the machine when moving the machine. 

 
 

Safety Don’ts 

  DON’T use the machine if the battery state meter shows a low or uncharged state. 

Recharge immediately. 

  DON’T use the machine unless properly trained. 

  DON’T use the machine for anything other than its intended use. 

  DON'T try to ride on the machine. 

  DON'T attempt to turn the castor wheel using feet/hands. 

 

DON’T use pressure washers to clean the machine, water can easily get into the 
battery compartment through the ventilation slots.  

 

DON’T detach the machine from the load if on a slope. The load could easily roll away 
and injure someone. 

 

DON’T try to modify the machine yourself.  This includes changes affecting for 
example, stability, capacity, braking, steering, visibility and the addition of any 
removable attachments.  

 

 

Summary of Contents for All Terrain AT200 TOW

Page 1: ......

Page 2: ...hire DE6 1HD UK T 44 0 1335 347700 W www mastermover com Copyright 2008 2017 MasterMover Ltd All rights reserved No part of this publication may be reproduced or distributed in any form or by any mean...

Page 3: ...Noise Levels 6 IP rating 6 Cleaning 6 CONTROLS INDICATIONS 7 Control Head 7 Key Switch 8 Emergency Stop 8 Automatic Parking Brake 8 Anti Crush Button 9 Hydraulic Coupling Switch 9 Warning Horn 9 Forw...

Page 4: ...7 Charging with the Internal Charger 17 Charger Indicator Lights 18 MACHINE CHECKS 20 Pre Shift Checks 20 Weekly Checks 20 Monthly Checks 20 TRAINING SERVICING 21 Training 21 Regular Service 21 Sales...

Page 5: ...In the event of a fault please contact your supplier or MasterMover Ltd see page 22 Disclaimer The purpose of this manual is to provide general non machine specific instructions and guidance for our m...

Page 6: ...feet or limbs Warning Flammable material Warning Corrosive substance Warning Electricity Warning Toxic materials Warning Crushing of hands or limbs No children allowed No open flame Fire open ignitio...

Page 7: ...he machine and turn the key switch to OFF 2 Disconnect the battery 3 REPORT the problem immediately to your supervisor manager or directly to MasterMover CAUTION SERVICING SAFETY In the interests of s...

Page 8: ...end the unit with a fully charged battery pack Unpacking Check that you have received all the parts shown on the itemised delivery note If anything is missing please contact your supplier immediately...

Page 9: ...O keep your feet clear of the machine when moving the machine Safety Don ts DON T use the machine if the battery state meter shows a low or uncharged state Recharge immediately DON T use the machine u...

Page 10: ...ll Cage Mover Noise Levels This is a quiet electrically operated machine These are the typical noise levels at the operator s position Noise level Decibels dBA Motor operation in high speed mode at ma...

Page 11: ...4 5 6 3 Six button configuration 1 2 7 8 3 4 5 9 10 6 3 1 Steering handles 2 Two speed selector switch Option See page 12 3 Forward reverse throttle and brake lever referred to as throttle lever 4 Ant...

Page 12: ...iller arm When the emergency stop button is pressed it activates a cut out for the machine and all controls are disabled To release the button turn the button 90o clockwise and this will activate the...

Page 13: ...s the machine will perform an emergency stop and will not move until the throttle lever has returned to its neutral position first Hydraulic Coupling Switch This activates the hydraulic pump on the ma...

Page 14: ...you press either lever DOWN towards you These levers are mechanically linked so you can use either side How to Stop Release the throttle levers and they spring to a central neutral position The motor...

Page 15: ...hine has been moving 3 Next the yellow light shows and after a few moments switches off The display shows the battery charge level and will continue to show this during use The yellow light will also...

Page 16: ...control handset Option lifting and anchoring points Option wheel protectors Option forward facing LED Option headlights Option no horn Option drive wheel Option mast steering lock Option roll cage piv...

Page 17: ...ght Option roll cage pivot link bar universal Option XrissXcross roll cage connection straps Option air compressor Extra grip 316 stainless steel 316 stainless steel extra grip SmartMover SM60 SM100 S...

Page 18: ...ed every time There is no minimum charge time required 30 capacity can be returned to the battery in 30mins Full charge in 1 5 hours The battery does not give off gas when on charge therefore the char...

Page 19: ...es Batteries are very heavy and can be dangerous to handle Charge the battery when the BDI shows between 30 50 charge Only use the charger supplied by MasterMover An incorrect charger can damage the b...

Page 20: ...or your machine some on charge whilst one is in use As the recharge time is typically 6 7 hours by changing the battery pack you can maintain high productivity Fixed battery setups and internal charge...

Page 21: ...into the battery pack 10 Close the compartment where applicable You can now resume normal use Charging with the Internal Charger 1 Take the machine to where there is a convenient mains socket Switch t...

Page 22: ...NDICATOR LIGHTS CHARGE SITUATION Red LED Flashing x2 Battery charger set to charge vented batteries twice flashing Green LED Flashing x2 Battery charger set to charge GEL and or AGM batteries twice fl...

Page 23: ...charger uses small current to charge battery in order to extend battery lifetime Red Charge LED on Battery being charged to 80 capacity Red Charge LED quick blinking Battery being charged to maximum...

Page 24: ...n the load Check that the anti crush and emergency stop buttons work correctly Check that the key switch isolates the machine Make sure none of the controls work when switched off Check the battery ca...

Page 25: ...nal and what to do in the case of a machine breakdown If learners cannot perform any of the required tasks safely and correctly the MasterMover trainer will give feedback and re train as required Trai...

Page 26: ...orce Power the input power of the motor in kW Voltage of the battery pack For more information on where to locate the CE ID plate please see the Appendix in your machine Bolt On manual Warranty All Ma...

Page 27: ...of the SmartMover will need an overhead crane to lift them out of the machine Detach any connected charger and machine plugs Remove the batteries with the lifting hooks How often should the machine be...

Page 28: ...nditions rolling resistance etc This is discussed during your initial evaluation and the correct machine will be chosen for your load What is the maximum coupling height Please refer to the Machine Di...

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