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L/S Precision Variable-Speed Drives Operating Manual

4-1

Masterflex

Section 4  

Maintenance

Replacement Parts 

WARNING: Remove power from the pump before attempting any
maintenance.

Description Part 

Number

Brushes (set of 2) 

07520-04

Brush Cap Holder 

07520-03

Fuse-T3.15A, 5 x 20 mm  

77500-25

Gear Service Kit (600) 

07553-06

Gear Only (600 rpm) 

07553-09

Gear Service Kit (100 rpm)

07553-08

Ferrite, Line Cord Snap-on, (CE Required)

B-3689-CR

Line Cord, Australia

50001-60

Line Cord, Denmark 

50001-62

Line Cord, India 

50001-64

Line Cord (115V), United States 

50001-68

Line Cord, Israel 

50001-69

Line Cord, Europe 

50001-70

Line Cord, England 

50001-72

Line Cord, Switzerland 

50001-74

Line Cord, Italy 

50001-76

Line Cord (230V), United States 

50001-78

Line Cord, China 

50001-79     

Replacement seal kit (NEMA)

07575-01

Replacement gear and shaft kit (NEMA)

07575-02

Replacement sensor shorting plug

07528-82

Summary of Contents for L/S 07528-40

Page 1: ...l Nos 07528 40 07528 45 07528 50 07528 55 A 1299 7343 Edition 02 US Canada only Toll Free 1 800 MASTERFLEX 1 800 637 3739 Outside US Canada 1 847 549 7600 1 847 381 7050 www masterflex com techinfo ma...

Page 2: ...d Masterflex Reg TM Cole Parmer Instrument Company Trademarks bearing the symbol in this publication are registered in the U S and in other countries PUMP FOR LIQUIDS ORIGINAL INSTRUCTIONS Masterflex...

Page 3: ...n changing flow direction allow the pump to come to a complete stop before starting again Failure to do so could cause permanent damage to the motor Replace the fuse only with one of the same type and...

Page 4: ...re of hazard and corrective actions This product is not designed for nor intended for use in patient connected applications including but not limited to medical and dental use and accordingly has not...

Page 5: ...e following conditions exist a Tubing that is too hard is loaded in the pump b Incorrect tubing size or wall thickness is loaded in the pump c Tubing is improperly loaded into the Pump Head 6 The unit...

Page 6: ......

Page 7: ...2 2 OPERATION 3 1 Inserting Tubing 3 1 Tubing Inspection and Replacement 3 1 Pump Controls 3 1 Keypad Lockout Enable Disable 3 2 External Operation 3 2 External Inputs 3 3 MAINTENANCE 4 1 Replacement...

Page 8: ...T RETURN and TECHNICAL ASSISTANCE 8 1 Warranty 8 1 Product Return 8 2 Technical Assistance 8 2 Table of Contents Masterflex viii L S Precision Variable Speed Drives Operating Manual Section 8 Table of...

Page 9: ...and Connectors 1 2 18 Pin Connector Configuration with Wiring Scheme 3 2 Fuse Replacement 4 2 Motor Gear and Brush Replacement 4 3 Shaft Seal Inspection 4 3 L S Precision Variable Speed Drives Operat...

Page 10: ......

Page 11: ...corrosive fluids with minimal wear Ideal for titanium dioxide or diatomaceous earth filter aid applications Low maintenance sealless and valveless design Valveless design prevents clogging Inner surf...

Page 12: ...e Internal Local operation from the front panel keypad is designated by INT external Remote operation is designated by EXT In INT mode START STOP FLOW DIRECTION and SPEED keys on the front panel deter...

Page 13: ...adequate air flow should be provided for The drives are provided with a grounded plug If used in a GFCI protected circuit nuisance tripping may occur Tubing should be clean and routed so that bend rad...

Page 14: ...ash drive or on the web Check to ensure that rollers are clean and free of defects Ensure that OHS open head sensor cable is plugged in and locked 2 2 L S Precision Variable Speed Drives Operating Man...

Page 15: ...xtended by periodically moving the worn tubing inside the occlusion bed of the pump to the outside of the occlusion bed to the suction side of the pump This will avoid excessive tubing wear at any spe...

Page 16: ...3 white Speed Control Input Reference Common 5 orange Local Remote Speed Control 14 red yellow Local Remote Speed Control Reference 10 grey Start Stop and CW CCW Reference 8 yellow Start Stop Control...

Page 17: ...with external Start Stop contact operation the INT EXT key must again be in the EXT position In addition Jumper A should be in place Jumper A connects pin 14 Local Remote to pin 10 Local Remote Refer...

Page 18: ......

Page 19: ...07553 09 Gear Service Kit 100 rpm 07553 08 Ferrite Line Cord Snap on CE Required B 3689 CR Line Cord Australia 50001 60 Line Cord Denmark 50001 62 Line Cord India 50001 64 Line Cord 115V United State...

Page 20: ...le 18 pin Round B IEC Power Entry Module Line Cord C T3 15A 5 20 mm Fuse Do Not Substitute D Power Switch All settings are retained in memory 1 Place the power switch in the off position 2 Disconnect...

Page 21: ...B F E Shaft Seal Inspection A B Figure 4 3 Shaft Seal Inspection A Front plate assembly B Front plate assembly screws 4 1 Remove any pump s attached to the front of the drive Clean any foreign materia...

Page 22: ...deep 7 Prior to re assembly re lubricate the shaft and the seal with the food grade lubricant provided with the unit CAUTION Do not contaminate the lubricant in the container on the shaft or on the s...

Page 23: ...Unit will turn on Check the tubing Tubing should be snug but not tight but pump will not spin against the rollers Verify that the mode EXT INT is set correctly Error XX is displayed on the screen Err...

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Page 25: ...L S Precision Variable Speed Drives Operating Manual 6 1 Masterflex Section 6 Accessories 1 Foot Switch 07595 43 2 Remote Cable 77300 32 Accessories...

Page 26: ......

Page 27: ...230 Vrms External Inputs START STOP CW CCW Contact closure Remote Local Speed Control Voltage input 0 10V DC 10 kohm Accuracy 0 5 Full Scale Current Input 4 20 mA 250 ohm Accuracy 0 5 Full Scale Cons...

Page 28: ...ical Resistance Models w stainless steel or Exposed material is 316 enclosure powder coated steel enclosure stainless steel vinyl and powder coated steel Compliance Conforms to ANSI UL Std 61010 1 Cer...

Page 29: ...or distributor s most recent catalog This warranty shall not apply to a defects or damage resulting from i misuse of the product ii use of the product in other than its normal and customary manner ii...

Page 30: ...before returning the product either within or outside of the warranty period When returning the product please state the reason for the return For your protection pack the product carefully and insur...

Page 31: ......

Page 32: ...e 1 800 MASTERFLEX 1 800 637 3739 Outside US Canada 1 847 549 7600 1 847 381 7050 EN809 manufactured by Cole Parmer Instrument Company 28W092 Commercial Avenue Barrington IL 60010 techinfo masterflex...

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