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Hydraulic pneumatic

blind rivet nut tool

R

EZM4000

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Summary of Contents for EZM4000

Page 1: ...Hydraulic pneumatic blind rivet nut tool R EZM4000 ...

Page 2: ...he product as delivered by Masterfix Products bv Therefore Masterfix Products bv cannot be held liable for any damage resulting from deviations from the original specifications of the product The information available has been composed with the utmost care However Masterfix Products bv will not accept any liability with respect to any faults in the information nor for the consequences thereof Mast...

Page 3: ...ent 5 2 4 Tools 5 2 5 Serial number 6 2 6 Type identification 6 3 Main components 7 3 1 Compoments 7 3 2 Mandrels anvils 7 4 Operation 7 4 1 Controls 7 4 2 360 revolvable air supply unit 7 4 3 Setting tool stroke 8 5 Use 9 6 Maintenance 11 6 1 Regular maintenance 11 6 2 Major maintenance 11 7 Trouble shooting 12 8 Technical data 13 9 Warrantee 14 10 CEconformity 14 EZM4000 ...

Page 4: ... you can download it from www masterfix com 1 2 Icons in this manual The following icons and symbols have been used in this manual CAUTION Procedures requiring extra attention Read the manual Use safely goggles Use hearing protection Use safety gloves Manometer Magnetic field may influence operation or damage implants devices Should not be operated by people wearing electronic implants e g pacemak...

Page 5: ...on G Air connection 2 2 Persons Use safety goggles This also applies to persons in the immediate surroundings Use hearing protection when the sound level exceeds 85 dB A Use safety gloves Keep your fingers away from the front when connecting the compressed air Never direct the tool at persons 4 A D C E G F R EZM4000 ...

Page 6: ...et a constant air pressure to 5 7 bars maximum 7 bars 2 4 Tools Never use the tools when the anvil A is missing Check the tools for damage before connecting the air pressure Keep the tools in an optimum condition Switch off the closing valve F when the tools are not used Make sure that the flexible connection hose M is not pressurised when disconnecting Do not modify the tools in any way Only use ...

Page 7: ... C Trigger I 360 revolvable air supply unit D Release button J Pneumatic body E Safety valve K Bracket F Air supply closing valve L Manual 3 2 Mandrels Anvils The delivered box contains mandrels and anvils M4 M8 M3 M10 M12 mandrels and anvils are available seperately D L 6 H E F G B J K R EZM4000 C A I ...

Page 8: ...t When the air hose M obstructs work during use turn off closing valve F The 360º revolvable air supply unit I can then be rotated to a more suitable position C Trigger I 360 revolvable air supply unit F Air supply closing valve K Bracket I F M R EZM4000 K C J F ...

Page 9: ...he diagrams below Maximum stroke is available when the stroke indicator is turned clockwise until it locks see diagram below Minimum stroke is achieved by turning stroke indicator anti clockwise until the last scale line is covered see diagram below o mm max stroke installed fig 4 3 a fig 4 3 b 6 mm min stroke installed R EZM4000 8 ...

Page 10: ...5 Use Position the nipple G 1 4 Screw in correct ø mandrel Screw on correct ø anvil Set stroke indicator see 4 3 Set the correct air pressure Turn on the closing valve 9 1 2 3 4 5 6 R EZM4000 ...

Page 11: ...ut ensure one mandrel thread is exposed Position the tool Press and hold the trigger until rivet nut has set Turn off closing valve 10 8 7 12 Release trigger allow tool to spin off 10 9 R EZM4000 If not correct see 4 3 11 ...

Page 12: ...ft cloth Dismantle the mandrel see fig 6 1 b Clean using an air blow gun and soft cloth Clean front sleeve see fig 6 1 c using an air blow gun and soft cloth Lubricate mandrel after reassembly 6 2 Major maintenance Every 100 000 cycles tool must be completely dismantled and all seals and worn parts must be replaced This must be done only by a trained engineer or listed service center 11 fig 6 1 a ...

Page 13: ...d onto the mandrel The incorrect mandrel anvil set has been installed Install the correct mandrel anvil set The blind rivet nut is not set correctly Stroke is not set correctly There is insufficient air pressure The capacity of the tool has been exceeded Set correct stroke Use the correct air pressure Use the correct tool The tool does not completely release from the set rivet nut after trigger is...

Page 14: ... 23 mm P 80 mm D ø 99 mm Weight 1 65 kg Air Pressure 5 7 bar Pull force 6 bar 18 5 kN Air consumption per stroke 1 5l Max operating stroke 7 mm Capacity standard blind rivet nuts M3 M12 aluminium steel M3 M10 stainless steel 13 L1 L2 H S P D R EZM4000 ...

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