MasterCraft 062-3593-2 Instruction Manual Download Page 16 | Manualshive

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MasterCraft 062-3593-2 Instruction Manual Download Page 16

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model no. 062-3593-2 | contact us 1-800-689-9928

ASSEMBL

Y INSTRUCTIONS

Figure 3: Pump Control Panel

AUTOMATIC PRESSURE CONTROLLER

The automatic pressure controller mounts on the pump. It protects against:
• Run-dry operation.
• Frequent starts caused by small water losses in the system.
• Pressure drop.
The automatic pressure controller features the following LEDs and controls:
• ‘Power on’ LED: indicates that the unit is electrically connected and that voltage is present. The

pump is ready to operate.

• ‘Pump on’ LED: indicates that the pump is running and actually pumping water.
• ‘Restart’ button: resets any safeties which have tripped and allows the pump to restart.

‘Failure’ LED

‘Restart’ button

‘Power on’ LED

‘Pump on’ LED

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Summary of Contents for 062-3593-2

Page 1: ...s IMPORTANT Please read this manual carefully before running this jet pump and save it for reference INSTRUCTION MANUAL SHALLOW WELL JET PUMP WITH ELECTRONIC PRESSURE CONTROL 9 Model No 062 3593 2 ...

Page 2: ...headline bars continuation tabs notes warnings headline bars continuation tabs notes warnings ...

Page 3: ...is manual contains important safety and operating instructions Read all instructions and follow them with use of this product TABLE OF CONTENTS Quick Start Guide 4 Technical Specifications 6 Safety Guidelines 8 Important Information 11 Key Parts Diagram 12 Assembly Instructions 13 Operating Instructions 17 Troubleshooting 18 Warranty 19 TABLE OF CONTENTS ...

Page 4: ...s model no 062 3593 2 contact us 1 800 689 9928 4 QUICK START GUIDE Prime the pump 2 Connect the pump outlet to the water system in your house Plug the pump into 115 V GFCI outlet 3 Connect the suction pipe to the pump inlet 1 Max 25 7 6 m Foot valve Check valve Pipe SHALLOW WELL INSTALLATION ...

Page 5: ... 115 V GFCI outlet 1 Typical bypass piping needed to allow removal of pump for repair without shutting down household water system Turn on the ball valve in the main water supply line and close the two ball valves in both the pump outlet and inlet 2 Unions To household pump discharge Grounded GFCI protected 115 V outlet Water supply in pump suction Check valve TYPICAL HOUSEHOLD BOOSTER INSTALLATIO...

Page 6: ... bearing Ball bearing Lower bearing Ball bearing Single phase Permanent split capacitor PSC Motor protection Auto reset thermal overload protection in motor Construction material Aluminum alloy for motor house plastic for diffuser and impeller stainless steel for pump body Motor NEMA L torque curve squirrel cage induction class B insulation MOTOR AND ELECTRICAL SKU number 062 3593 2 HP 3 4 Volt 11...

Page 7: ...m 15 4 6 m 20 6 m 25 7 6 m Gallons per hour Litres per hour 600 2271 564 2135 528 1999 480 1817 408 1544 324 1226 17 1 16 43 4 cm 10 11 16 27 1 cm 15 3 8 39 1 cm 7 1 4 18 4 cm 8 15 16 22 7 cm 5 5 16 13 5 cm 8 13 16 22 4 cm 3 13 16 9 7 cm All performances shown at 30 PSI discharge pressure ...

Page 8: ...rticularly the Canadian Electrical Code and local codes and ordinances Disconnect the power supply to the pump drain all water and release all pressure from the water system before servicing any pump component Risk of fire or explosion Do not pump flammable or explosive liquids such as oil gasoline kerosene ethanol etc Do not use in the presence of flammable or explosive vapours Using this pump wi...

Page 9: ...A single leak will prevent the proper operation of the pump Wrap thread tape clockwise on all threaded connections For all non threaded connections you must use PVC Purple Primer and PVC Cement to ensure airtight seals Measure all pipe lengths before attaching A foot valve is a check valve that is used to keep the water from running back into the well from the pump and maintain hydraulic pressure ...

Page 10: ...the numbers on the pump s identification plate and record at the end of the manual for future reference INSULATION TEST Before the pump is put into service an insulation megger test should be performed on it The ohm values as well as the volts and amps should be recorded PUMP TEST After the pump has been properly wired and primed it is advisable to check the system by filling with liquid and allow...

Page 11: ...ount should be level solid as near as possible to the water source and protected against excess moisture and flooding Use the shortest possible run for piping and the smallest possible number of fittings Long pipe runs and numerous fittings increase friction and reduce the flow of water Support the weight of the piping and pump Do not allow the pump pressure controller or any system components to ...

Page 12: ... 3593 2 contact us 1 800 689 9928 12 PARTS LIST No Description Qty 1 Connector 1 2 Electronic control 1 3 Power cord 1 4 Plug 1 5 Priming elbow No Description Qty 6 Pressure gauge 1 7 Pump body 1 8 Connection wire 1 9 Motor 1 1 2 4 5 7 6 3 8 9 KEY PARTS DIAGRAM ...

Page 13: ... be at least 10 3 m below the well s water level while the pump is running in order to prevent the pump from sucking air due to water level drawdown LOCATION OF THE PUMP Decide on the area for the pump installation Select a pump location with adequate space for future pump maintenance It can be located in the basement or utility room of the house at the well or between the house and the well If in...

Page 14: ...water pressure is relieved close the faucet 6 READ STEP 6 COMPLETELY BEFORE STARTING WORK You must remove a length of pipe from the main water supply line to allow installation of tees for the pump The locations of the cuts must take into consideration the size of the tees being used the length of the threads in threaded joints or the overlap in glued or soldered joints etc Position the tees in li...

Page 15: ... in the pump for the first time When you plug in the power cord the pump will start and run for a few seconds 14 When the pump stops running after it shuts off automatically the system is at the boosted pressures Inspect the pipe and fittings again for water leaks If any leaks appear unplug the pump turn the water main valve off open a faucet to relieve the pressure and repair the leak Repeat this...

Page 16: ... Run dry operation Frequent starts caused by small water losses in the system Pressure drop The automatic pressure controller features the following LEDs and controls Power on LED indicates that the unit is electrically connected and that voltage is present The pump is ready to operate Pump on LED indicates that the pump is running and actually pumping water Restart button resets any safeties whic...

Page 17: ...on LED should light up The Failure LED should go off If flow is adequate the pump will operate until several seconds after it reaches the set point pressure and the flow stops Lubrication The motor is lubricated at the factory for the life of the bearings The pump seal is water cooled and self lubricating NORMAL OPERATION OF THE PUMP Fill the pump with water before starting it Make sure that the p...

Page 18: ...then open faucets and see if water is flowing through system Improper priming Clogged water filter Discharge valve closed Pipe size too small Impeller is plugged Pipes are frozen Re prime according to instructions Stop pump shut off water and change filter cartridge Filter should be installed on discharge side of pump Open valve Re pipe using pipe of the same size as suction and discharge ports on...

Page 19: ...nts e this warranty will not apply where damage is caused by repairs made or attempted by others i e persons not authorized by the manufacturer f this warranty will not apply to any product that was sold to the original purchaser as a reconditioned or refurbished product unless otherwise specified in writing g this warranty will not apply to any product or part thereof if any part from another man...

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