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model n

o. 058-8194-4  |  contact us 1-800-689-9928

OPRATING INSTRUCTIONS

13  Release the Trigger. The air will continue to come out of the Torch for a few seconds once t
      he Trigger is released to cool off the Torch components.

14  When finished cutting:

    a  Lift the Torch from the workpiece and set down on a cool part of the metal work table. 

    b  Wait 10 minutes for the Plasma Cutter to cool down with the Power Switch On so the fan 
        continues to operate.

    c  Press the Power Switch to the OFF position.

    d  Turn the air supply off and disconnect air lines.

    e  Unplug the Power Cord from the electrical outlet.

 

1  BEFORE EACH USE, disassemble torch, inspect and replace worn components, then reassemble torch 
    tightly according to number 2 on page 10.

2  Daily - Air Supply Maintenance:
   Every day, maintain the air supply according to the component manufacturers' instructions. Drain the 
   dryer regularly. Performing routine Air supply maintenance will allow the tool to operate more safely 
   and will also reduce wear on the tool.

3  PERIODICALLY, blow the dust from the cooling vents with compressed air.

4  If the unit repeatedly shuts down from thermal overload, stop all use. Have the Plasma Cutter inspected 
    and repaired by a qualified service technician.

5  Opening the plasma cutter will void the warranty, and may result in damage to equipment or possible 
    personal injury. DO NOT OPEN THE HOUSING. Any repairs must be completed by a qualified technician.

6  Store the Plasma Cutter and accessories in a clean and dry location out of reach of children.

7  If the supply cord of this plasma cutter is damaged, it must be replaced only by a qualified service 
    technician.

WARNING!

PEENING THE SLAG FROM A WELD JOINT CAUSES SMALL CHIPS OF METAL TO FLY THROUGH 
THE AIR.

• Metallic chips flying through the air can cause eye injury or 

injury to other parts of the head, 

hands or exposed portions of the body.

• Wear goggles or eyeglasses with side shields and protect the 

hands and other exposed parts 

of the body with protective garments, or if possible, work with a shield between the body and 
the workpiece.

model n

o. 058-1294-8  |  contact us 1-800-689-9928

model n

o. 058-1294-8  |  contact us 1-800-689-9928

model n

o. 058-1294-8  |  contact us 1-800-689-9928

Model no. 058-1929-0  |  contact us 1-800-689-9928

MAINTENANCE

MAINTENANCE

Summary of Contents for 058-1929-0

Page 1: ...Model no 058 1929 0 INSTRUCTION MANUAL Power Cut 40i Plasma Cutter IMPORTANT Please read this manual ca refully befo re using this welder and save it for reference ...

Page 2: ...Model no 058 1929 0 ELECTRIC SHOCK CAN KILL FUMES AND GASES FIRE HAZARDS ARC RAYS can injure eyes and burn MAGNETIC FIELDS PLASMA ARC can cause injury WARNING CONSULT OWNER S MANUAL BEFORE OPERATING ...

Page 3: ...damaged or if you have any questions please call our toll free helpline at 1 800 689 9928 TABLE OF CONTENTS SPECIFICATIONS 4 SAFETY GUIDELINES 5 PACKAGE CONTENTS 8 ASSEMBLY PREPARATIONS 9 ASSEMBLY INSTRUCTIONS 10 KEY PARTS INSTRUCTIONS 12 OPERATING INSTRUCTIONS 14 MAINTENANCE TROUBLESHOOTING 19 20 23 WARRANTY 24 PARTS LIST Conforms to the standard of CAN ICES 1 NMB 1 TABLE OF CONTENTS ...

Page 4: ...aintain a safe working environment Keep the work area well lit Make sure there is adequate surrounding workspace Keep the work area free of obstructions grease oil other debris Do not use in areas near flammable chemicals dusts and vapors damp or wet location 3 Never leave the Plasma Cutter unattended when it is plugged into an electrical outlet Turn off the Plasma Cutter and unplug it from its el...

Page 5: ...e heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating A 50 foot extension cord must be at least 12 gauge in diameter and an 100 foot extension cord must be at least 10 gauge in diameter If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord 15 Avoid tipping Do not ...

Page 6: ...pressor according to the manufacturer s directions and allow it to build up pressure until it cycles off 6 Set the air compressor s output air pressure regulator between 90 120 PSI Adjust the pressure gradually while observing the air pressure gauge 7 Inspect the air connections for leaks Repair any leaks found ASSEMBLY PREPARATIONS model n o 058 1294 8 contact us 1 800 689 9928 model n o 058 1294...

Page 7: ... on this unit s back panel Setting plasma cutter s air pressure 1 Plug in the Plasma Cutter set the power Switch to the ON position and set the AIR SWITCH to SET AIR There will be constant air flow 2 Pull up on the Air Pressure Regulator and set between 70 90 PSI as observed on the Air Pressure Gauge 3 TEST AIR FLOW a Trigger on torch for about 5 seconds then trigger off b When there is no flame h...

Page 8: ... when cutting model n o 058 1294 8 contact us 1 800 689 9928 model n o 058 1294 8 contact us 1 800 689 9928 model n o 058 1294 8 contact us 1 800 689 9928 15 16 40 30 35 25 20 240V 120V 058 1929 B A C D F E H G Power indicator Active Current Indicator Thermal Overload Indicator Low Air pressure indicator ON OFF switch Gas input 1 4 NPT Female A B C D G H I NO NO Description Description E K J KEY P...

Page 9: ...e from th e Torch to the workpiece constant for longer Cutting Tip life Note For clarity the Drag Cup is not shown in the following illustrations 4 Securely attach the Ground Clamp to a part of the workpiece or metal work table that is clean dry and free from paint oil or dirt Clamp as close as possible to the planned cut without exposing the Clamp to damage model n o 058 1294 8 contact us 1 800 6...

Page 10: ...rkpiece at a slight angle 10 If sparks start shooting up from the workpiece instead of passing through the Torch is being moved too quickly so the cut is not being made completely Move the Torch along the workpiece more slowly to cut completely 11 If sparks pass straight down through bottom of workpiece instead of at a slight angle the Torch is being moved too slowly This could cause the arc to ex...

Page 11: ...om the cooling vents with compressed air 4 If the unit repeatedly shuts down from thermal overload stop all use Have the Plasma Cutter inspected and repaired by a qualified service technician 5 Opening the plasma cutter will void the warranty and may result in damage to equipment or possible personal injury DO NOT OPEN THE HOUSING Any repairs must be completed by a qualified technician 6 Store the...

Page 12: ...is broken 2 Fuse is blown 3 Not 120V or 230V Input Voltage 4 Power supply switch is broken 5 Controlling board or cutter is damaged Low Pressure Indicator Light is on 1 Examine and repair 2 Adjust or replace 3 Clean the block 4 Replace 1 No input compressed Air 2 Air gas pressure valve is adjusted to 0 or broken 3 Air gas pressure circuit is blocked 4 Air gas pressure valve is damaged Fan doesn t ...

Page 13: ...rt has been replaced WARNING NOTE The manufacturer and or distributor has provided the parts list and assembly diagram in this manual as a reference tool only Neither the manufacturer nor distributor makes any representation or warranty of any kind to the buyer that he or she is qualified to make any repairs to the products or that he or she is qualified to replace any parts of the products In fac...

Page 14: ...ly where damage is caused by repairs made or attempted by others i e persons not authorized by the manufacturer f this warranty will not apply to any product that was sold to the original purchaser as a reconditioned or refurbished product unless otherwise specified in writing g this warranty will not apply to any product or part thereof if any part from another manufacturer is installed therein o...

Page 15: ...model no 058 1294 8 contact us 1 800 689 9928 model no 058 1294 8 contact us 1 800 689 9928 model no 058 1294 8 contact us 1 800 689 9928 model no 058 8194 4 contact us 1 800 689 9928 ...

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