background image

 

16 

 
 
 
NICKEL-CADMIUM BATTERY 
MAINTENANCE 

 
Nickel-cadmium batteries are powerful, rugged 
and provide hundreds of charge/discharge 
cycles if properly maintained and periodically 
"exercised". Exercising is required to recover 
most of the capacity lost during usage. This 
process reduces the size of the active cadmium 
hydroxide crystals on the anode, to expose the 
entire surface area and restore capacity. 

 
How to care for your Nickel-cadmium 
battery 

1. 

Never allow a battery to freeze. 
 

2. 

Do NOT charge a battery when the work 
area or the battery temperature is at or 
below 0°C (32° F) or above  
45°C (113° F). Allow it to sit at room 
temperature for at least 30 minutes before 
charging. 
 

3. 

Do not charge a battery if it feels warm to 
the touch. 
 

4. 

Never charge a battery after a short use. 
Let it sit until it is needed again. 
 

5. 

Never charge the battery until the tool in 
which it is being used cannot produce 
useful work. 
 

HOW TO EXERCISE A NICKEL-CADMIUM 
BATTERY

 

 

NOTE:

 Ni-Cd and Ni-Mh batteries have a self 

discharge rate of approximately 1% per day. 
The self discharge rate depends upon the 
temperature. 

 
 
 

1. 

Every two months or after 30 
charge/discharge cycles, whichever 
comes first, fully discharge your battery. 
To fully discharge the battery, place it in 
the tool that it came with and work with the 
tool until it nearly stops and no longer 
produces useful action.   
 

2. 

If the tool came in a kit with a worklight, 
insert the battery into the light. Turn the 
switch ON and leave it ON until the 
filament is cherry red. 
 

3. 

Let the battery rest for 30 minutes at room 
temperature 21°

 

C (70° F) before 

charging. 

 

4. 

Charge the fully discharged battery for 
approximately 1 hour at 21° C (70° F).

 

MAINTENANCE 

Summary of Contents for 054-3165-2

Page 1: ...oad Impact speed 0 2 900 BPM Torque 200 ft lbs maximum Square drive 1 2 Charger 1 hour diagnostic Class 2 Charger input 120 V AC 60 Hz Charger output 18 V DC 2 2 A Replacement battery 054 3168 6 Ni Cd...

Page 2: ...ymbols 9 Know your cordless impact wrench 10 Assembly and operating 11 16 Charging the battery pack 11 Checking the battery charge status 11 Installing a battery pack in the impact wrench 12 Installin...

Page 3: ...t eyewear can cause serious injury if broken during the operation of a power tool WARNING Use hearing protection particularly during extended periods of operation of the tool or if the operation is no...

Page 4: ...r The level of risk from exposure to these chemicals varies according to how often this type of work is performed In order to reduce exposure to these chemicals work in a well ventilated area and use...

Page 5: ...ctric shock If operating a power tool in a damp location is unavoidable use a residual current device RCD protected supply Use of a ground fault circuit interrupter GFCI reduces the risk of electric s...

Page 6: ...ls with sharp cutting edges are less likely to bind and are easier to control Use the power tool accessories and tool bits etc in accordance with these instructions taking into account the working con...

Page 7: ...ssive wear or cracks Worn or damaged sockets or accessories may shatter and possibly cause serious injury Worn accessories may allow the socket to come off during operation of the impact wrench After...

Page 8: ...harger only in a standard 120V 60 Hz electrical outlet Do not use the charger in wet or damp conditions It is intended for indoor use only Do not use the charger near sinks or tubs Do not immerse the...

Page 9: ...ternating current Three phase alternating current Three phase alternating current with neutral Direct current No load speed Alternating or direct current Class II construction Splash proof constructio...

Page 10: ...CORDLESS IMPACT WRENCH Forward reverse switch Battery 054 3168 6 Battery charge test button Battery charge indicator LED s Battery charger Red LED Green LED 1 2 square drive Air vents Variable speed t...

Page 11: ...ck does not charge properly check to make sure the electrical outlet is live h The battery pack should only be charged in an area where the temperature is between 32 113 F 0 45 C WARNING Do NOT leave...

Page 12: ...ly and MUST NOT be used with an impact wrench They may shatter and possibly cause serious injury WARNING Always remove the battery from the tool before changing any sockets or accessories You may inju...

Page 13: ...illustrative purposes DANGER Before attempting to remove a car wheel make sure all jacking wheel blocking and wheel removal safety procedures illustrated in the Owner s Manual for your car are followe...

Page 14: ...When removing fasteners do not allow the impact wrench to operate more than 15 seconds unless the fastener begins to turn If the fastener fails to turn within 15 seconds reverse the direction of rotat...

Page 15: ...cient amount of high grade lubricant for the life of the unit under normal conditions Therefore no further lubrication is required BATTERY PACK REMOVAL AND PREPARATION FOR RECYCLING To preserve our na...

Page 16: ...er charge a battery after a short use Let it sit until it is needed again 5 Never charge the battery until the tool in which it is being used cannot produce useful work HOW TO EXERCISE A NICKEL CADMIU...

Page 17: ...17 EXPLODED VIEW...

Page 18: ...040088 Outer shaft 1 8 4080070001 Steel ball 5 5 2 9 2040200002 Torsion slot 1 10 4080040001 Steel ball 4 24 11 2030010035 Washer No 2 1 12 2050060178 Torsion spring 1 13 2040050062 Inner shaft 1 14 4...

Page 19: ...s and limitations a A bill of sale verifying the purchase and the purchase date must be provided b This warranty will not apply to any product or part thereof that is worn broken or that has become in...

Page 20: ...rranty applies only to the original purchaser and cannot be transferred Neither the retailer not the manufacturer shall be liable for any other expense loss or damage including without limitation but...

Reviews: