MasterCool 43060-TB Instructions Download Page 1

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SAFETY:

This user manual should not be used in place of common sense. Use this equipment in a  
manner that is specified with the vehicle manufacturer. Understand all the test procedures  
before attempting to use this equipment. Follow all safety precautions.
•  All diagnostic work should be performed with the engine off.
•  Do not leave the vehicle unattended when the equipment is connected or operating.
•  This equipment must be connected only to a fully charged 12VDC vehicle battery.

WARNING:

•  Do not use any other type of power source to run this equipment.
•  Do not use this equipment near a source of spark or ignition.
•  Always use this equipment in a well-ventilated area.
•  Always wear eye protection and gloves when using this equipment. 

SPECIFICATIONS:

•  Voltage: 12 VDC
•  Input Pressure: Max 100 psi (8.2 bar)
•  Output Pressure: Internal Pump Max 22 psi (150 kPa),  

External Pressure Source Max 28 psi (190 kPa)

•  Safety Pressure Relief: 120 (±5) psi
•  Oil Fill Line Indicator: 3.4 oz (100 ml (±10 ml)
•  Flow Meter: 0 - 0.040 in. (0 - 1.0 mm)
•  Power Consumption: Max 6.5 Amps

•  Operating Temperature: 0 °F to 140°F (-17°C to 60°C )
•  Operating Humidity: No Restrictions
•  Operating Altitude: No Restrictions
•  Vapor Output Hose: 10 feet
•  Power Cable: 10 feet
•  Pressure Supply: Air/Inert gas/Pump
•  Dimensions: 11.8 x 8.1 x 11 in (300 x 205 x 280 mm)
•  Weight: 11.5 lbs (5.2 Kg)

INCLUDED ACCESSORIES:

1.  Full set of block off caps
2.  Exhaust cone
3.  Inflatable intake bladder

4.  High intensity smoke illuminating battery powered flashlight
5.  8 oz smoke producing fluid

MACHINE COMPONENTS:

1.  Smoke vapor switch
2.  Internal pump switch
3.  Smoke indicator light
4.  Power source light
5.  Internal pump indicator light
6.  Pressure gauge
7.  Pressure regulator

8.  Flow meter with control knob
9.  Oil fill
10. Smoke hose fitting & smoke hose cap fitting
11. Shop air/inert gas inlet
12. Maximum oil level
13. 12 VDC power cord connection

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TURBO/INTAKE DIAGNOSTIC SMOKE MACHINE INSTRUCTIONS

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Summary of Contents for 43060-TB

Page 1: ...Source Max 28 psi 190 kPa Safety Pressure Relief 120 5 psi Oil Fill Line Indicator 3 4 oz 100 ml 10 ml Flow Meter 0 0 040 in 0 1 0 mm Power Consumption Max 6 5 Amps Operating Temperature 0 F to 140 F 17 C to 60 C Operating Humidity No Restrictions Operating Altitude No Restrictions Vapor Output Hose 10 feet Power Cable 10 feet Pressure Supply Air Inert gas Pump Dimensions 11 8 x 8 1 x 11 in 300 x ...

Page 2: ...s that could damage or puncture the bladder 1 Completely insert the bladder into the duct that is being tested so that both collars are inside of the duct 2 Close the pressure relief valve by turning the knob clockwise until it is tight 3 Compress and release the hand pump repeatedly until the bladder is secured inside the duct 4 Ensure that the bladder is secured by gently pulling on both hoses 5...

Page 3: ... SMOKE button 5 Use the flashlight to locate any leaks Note The air filter box may need to be sealed so that the circuit being tested does not back flow into the air filter box Note Some vacuum hoses may need to be capped to find small or to isolate leaks Note Some vacuum components may be not be 100 percent sealed by design 6 Repair and re test until no more leaks are found Exhaust Leaks 1 Insert...

Page 4: ...tion and place a container under the smoke hose 5 Allow the excess oil to drain out of the smoke hose 6 Reinstall the smoke hose TROUBLESHOOTING Problem Solution No Power Light Ensure that the power is properly Connected No Air Flow Open the flow control valve Check the air pump Check that the hoses are not kinked or pushed into machine Not Enough Smoke Check the fluid level Open the flow control ...

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