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• Avoid bumping or impacting grill.

• Keep your hands, hair and face away from burning charcoal.

• This grill has an open flame.  Be careful of loose hair and clothing during operation.  They may
  catch fire.

• Use protective gloves when handling this grill or working with fire.  Use protective gloves or
  long, sturdy fireplace tools when adding wood or charcoal.

• Do not allow anyone to conduct activities around this grill during or following its use until the
  unit has cooled.  This grill is HOT during operation and remains HOT for a period of time 
  following its use.

• Fatty foods like hamburgers can have excess grease that can cause flare ups.  When cooking
  fatty foods, use caution when opening lid and during cooking to avoid being burned.

• Be careful when removing food from grill.  All surfaces are HOT and may cause burns.  Use 
  protective gloves or long, sturdy cooking tools.

• Never use glass, plastic or ceramic cookware on this grill.

• The use of alcohol, prescription or non-prescription drugs may impair the user’s ability to
  properly assemble or safely operate this grill.

• Grill lid and body are HOT while in use and during cooling process.

• Do not remove adjustable charcoal pan while ashes and charcoal are HOT.

• Air dampers are HOT while the grill is in use and during cooling; wear protective gloves when
  adjusting.

• Never overfill charcoal pan.  This can cause serious injury as well as damage the unit.

• Only use charcoal lighting fluid, never use gasoline, alcohol or other highly volatile fluids to
  ignite the charcoal.  These fluids can explode causing injury or death.

REMINDER:NEVER OPERATE THIS GRILL UNDER ANY OVERHEAD CONSTRUCTION.  
MAINTAIN A MINIMUM DISTANCE OF 10 FEET FROM OVERHEAD CONSTRUCTION, WALLS 
OR RAILS. SEE DIAGRAM BELOW.

Wall

Rails

Overhead 
Construction

10 ft. (3m)

10 ft. (3m)

GRILL OPERATION CAUTIONS

REPLACEMENT PARTS LIST

DO NOT RETURN TO RETAILER                                                        
For Assembly Assistance, Missing or Damaged Parts 
Call: MASTERBUILT Customer Service at 1-800-489-1581

STOP!

4

ITEM NO.

 DESCRIPTION

9904100027

Lid Kit

9904100028

Grill Body Kit

9904100029

Smoke Stack Kit

9904090086

Side Shelf Kit

9904090074

Front Shelf Kit

9904090075

Axle Leg Kit

9904090076

Stationary Leg Kit

9904090090

Leg Bracket Kit

9904100030

Firebox Box Bracket Kit

9904090101

Side Shelf Support Kit

9904090102

Front Shelf Support Kit

9904090091

Axle Kit

990050014

Wheel Kit

9904090079

Warming Rack Kit

9904090029

Lid Handle Kit

990050018

Air Damper Kit

9904090033

Logo Plate Kit

990070057

Knock Out Kit

9904090032

Temperature Gauge Kit

9904100031

Firebox Lid Kit

9904100032

Firebox Base Kit

9904100033

Firebox Lid Handle Kit

9904100034

Firebox Access Door Kit

9904100035

Firebox Air Damper Kit

9004100003

Firebox Cooking Grate

9004100002

Firebox Charcoal Grate

9004090104

Lower Shelf (no Hardware)

906050025

Axle Caps

9004090103

Cooking Grate

906060213

Charcoal Grate

906050011

Charcoal Grate Lifter

906050013

Grease Clip

9904090080

Hardware Bag

9804100053

Instruction Manual - English

Summary of Contents for 20042111

Page 1: ...rn charcoal inside homes vehicles tents garages or any enclosed areas Use only outdoors where it is well ventilated ASSEMBLY CARE USE MANUAL WARNING SAFETY INFORMATION MODEL 20042111 CLASSIC BARREL GRILL WITH FIREBOX THIS PRODUCT IS FOR OUTDOOR USE ONLY This manual contains important information necessary for the proper and safe use of this grill Read and follow all warnings and instructions befor...

Page 2: ...defects in material and workmanship under proper assembly normal use and recommended care for 90 days from the date of original retail purchase Masterbuilt warranty does not cover paint finish as it may burn off during normal use Masterbuilt warranty does not cover rust of the unit Masterbuilt requires reasonable proof of purchase for warranty claims and suggests that you keep your receipt Upon th...

Page 3: ...RILLING TIME INTERNAL TEMP Roast saddle or leg 6 7 lbs 2 7 3 1kg 25 to 30 min lb 145 160 F 62 71 C Steaks 3 4 2cm thick 6 to 7 min side med 160 F 71 C CHICKEN SIZE GRILLING TIME INTERNAL TEMP Broiler fryer indirect heat 3 4 lbs 1 3 1 8kg 60 to 75 min in thigh 180 F 82 C Cornish hens 18 24 oz 510 680g 45 to 55 min in thigh 180 F 82 C Breast halves bone in 6 8 oz 170 226g each 10 to 15 min side 170 ...

Page 4: ...In about 15 minutes flames will die out and briquets will begin to ash over Once the briquets are completely ashed over spread briquets in a single layer and begin cooking NEVER USE GASOLINE TO LIGHT CHARCOAL OVERFILLING CHARCOAL PAN CAN CAUSE SERIOUS INJURY AND DAMAGE THE UNIT NEVER ADD ADDITIONAL LIGHTER FLUID ONCE CHARCOAL HAS IGNITED HOT COALS SHOULD NOT BE LEFT UNATTENDED GRILL IS HOT USE PRO...

Page 5: ... as damage the unit Only use charcoal lighting fluid never use gasoline alcohol or other highly volatile fluids to ignite the charcoal These fluids can explode causing injury or death REMINDER NEVER OPERATE THIS GRILL UNDER ANY OVERHEAD CONSTRUCTION MAINTAIN A MINIMUM DISTANCE OF 10 FEET FROM OVERHEAD CONSTRUCTION WALLS OR RAILS SEE DIAGRAM BELOW Wall Rails Overhead Construction 10 ft 3m 10 ft 3m ...

Page 6: ...ld soap and water solution Q When can I put my meat on the grill Grill is ready for use when charcoal is ashed over and no visible flames are present Q How do I regulate the heat on my grill Adjusting the dampers will increase and decrease airflow and heating Inspect bolt hex lock nut and hex flange nut tightness on a regular basis to ensure grill is in safe working condition ALWAYS allow grill to...

Page 7: ...to fit diameter of container 13 4 12 STEP 3a Attach leg bracket 23 to right short legs 19 as shown using phillips head screws B and hex flange nuts D STEP 3b Fasten firebox box bracket 24 to leg bracket 23 securing with phillips head screws A and hex flange nuts D Do not fully tighten screws at this time 6 STEP 4 Insert axle 22 through holes on short right legs 19 Slide wheel 20 onto axle and secu...

Page 8: ...hort legs 19 Tightly secure grill body to legs using phillips head screws B and hex flange nuts D Attach grill body 2 to left leg brackets 23 using phillips head screws A and hex flange nuts D as shown Do not fully tighten screws at this time 2 A D B 23 23 19 18 D 17 STEP 24 Position adjustable charcoal rack lifter 12 on charcoal rack 5 as shown in Figure A Repeat step on opposite end FIGURE A 12 ...

Page 9: ...ox as shown 27 16 8 11 A E 2 Carefully reposition grill as shown STEP 7 Note Do not over tighten Air damper should move freely Attach air damper 11 to body 2 using phillips head screw A and lock nut E as shown STEP 8 Note Position brackets so sharper angled ends are used to connect to leg bracket Attach side shelf support brackets 15 to side shelf 14 using phillips head screws A Do not fully tight...

Page 10: ...e STEP 10 Attach shelf support brackets 17 to front shelf 16 using phillips head screws A Note Position brackets so sharper angled ends are used to connect to grill legs Do not fully tighten at this time 16 A 17 9 A STEP 20a Use phillips head screw A and to secure firebox to grill body as shown STEP 19 On rear of firebox insert tab on lid stop 31 into slot then secure in place with phillips head s...

Page 11: ...on opposite side Tighten securely 30 29 A 2 A 3 E 14 10 STEP 11a Align holes on assembled front shelf 16 with holes on grill body 2 as shown Insert phillips head screw A from inside grill body to front shelf 16 Secure using hex flange nuts D STEP 11b Attach shelf support brackets 17 to grill legs using phillips head screws B Secure using hex flange nuts D Tighten all hardware at this time STEP 12 ...

Page 12: ... to grill lid 1 using flat washers G lock washers H and hex flange nuts D 9 1 H D G D 3 C 1 STEP 16a Insert warming rack support bolt C into hole on the left side of grill lid 1 Thread hex flange nut D onto bolt and tighten Slide warming rack 3 eyelet onto end of support bolt Note Warming rack should have some play and move freely STEP 16a STEP 16b Slide warming rack to the far left to butt up aga...

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