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102331

SAFETY

INFORMATION

Continued

WARNINGS 

(Continued)

• Use only kerosene or No. 1 fuel oil to avoid risk of fire or explosion. Never use

gasoline, naphtha, paint thinners, alcohol, or other highly flammable fuels.

• Fueling

a) Personnel involved with fueling shall be qualified and thoroughly familiar with

the manufacturer's instructions and applicable federal, state, and local regula-
tions regarding the safe fueling of heating units.

b) Only the type of fuel specified on the heater's data plate shall be used.
c) All flame, including the pilot light, if any, shall be extinguished and the heater

allowed to cool, prior to fueling.

d) During fueling, all fuel lines and fuel-line connections shall be inspected for leaks.

Any leaks shall be repaired prior to returning the heater to service.

e) At no time shall more than one day's supply of heater fuel be stored inside a

building in the vicinity of the heater. Bulk fuel storage shall be outside the struc-
ture.

f) All fuel storage shall be located a minimum of 25 feet (762 cm) from heaters,

torches, welding equipment, and similar sources of ignition (exception: the fuel
reservoir integral with the heater unit).

g) Whenever possible, fuel storage shall be confined to areas where floor penetra-

tions do not permit fuel to drip onto or be ignited by a fire at lower elevation.

h) Fuel storage shall be in accordance with the federal, state, or local authority hav-

ing jurisdiction.

• Never use heater where gasoline, paint thinner, or other highly flammable vapors are

present.

• Follow all local ordinances and codes when using heater.
• Heaters used in the vicinity of tarpaulins, canvas, or similar enclosure materials

shall be located a safe distance from such materials. The recommended mini-
mum safe distance is 10 feet (305 cm). It is further recommended that these en-
closure materials be of a fire retardant nature. These enclosure materials shall be
securely fastened to prevent them from igniting or from upsetting the heater due
to wind action.

• Use only in well-vented areas. Before using heater, provide at least a three-square-

foot opening of fresh, outside air for each 100,000 Btu/Hr of rating.

• Use only in places free of flammable vapors or high dust content.

• Use only the electrical voltage and frequency specified on model plate.

• Use only a three-prong, grounded extension cord.

• Minimum heater clearances from combustibles:

Outlet: 8 Ft. (250 cm)

Sides,Top, and Rear:  4 Ft. (125 cm)

• Locate heater on a stable and level surface if heater is hot or running or a fire may

occur.

• When moving or storing heater, keep heater in a level position or fuel spillage may

occur.

• Keep children and animals away from heater.

• Unplug heater when not in use.

• When used with thermostat, heater may start anytime.

• Never use heater in living or sleeping areas.

• Never block air inlet (rear) or air outlet (front) of heater.

• Never move, handle, refuel, or service a hot, operating, or plugged-in heater.

• Never attach duct work to front or rear of heater.

Summary of Contents for BJ150

Page 1: ...OWNER S MANUAL BJA100C BJB100C BJ150 IMPORTANT Read and understand this manual before assembling starting or servicing heater Improper use of heater can cause serious injury Keep this manual for futu...

Page 2: ...r s Manual carefully and completely before trying to assemble operate or service this heater Improper use of this heater can cause serious injury or death from burns re explosion electrical shock and...

Page 3: ...e or local authority hav ing jurisdiction Never use heater where gasoline paint thinner or other highly flammable vapors are present Follow all local ordinances and codes when using heater Heaters use...

Page 4: ...Tank Lower Shell Fuel Gauge Flame Out Control Reset Button Side Cover ON OFF Switch Side Cover ON OFF Switch Upper Shell Hot Air Outlet Fuel Tank Fan Guard Fuel Cap Fuel Gauge Lower Shell Power Cord...

Page 5: ...axle ends Gently tap with hammer to secure 3 Place heater on wheel support frame Line up holes on fuel tank flange with holes on wheel support frame 70 Models Make sure hot air outlet end front of he...

Page 6: ...r Combustion And Heating Fuel Spark Plug Combustion Chamber Intake Air Filter Motor Air Pump Air line To Burner Electronic Ignitor Burner Head Clean Heated Air Out Cool Air In Output Air Filter Nozzle...

Page 7: ...eset button see Figures 6 and 7 Continued Figure 6 Flame Out Control Reset Button BJA70B and BJB70B Figure 7 Flame Out Control Reset Button BJA100C BJB100C and BJ150 Flame Out Control Reset Button Fla...

Page 8: ...s for use during next heating season Using old fuel could damage heater OPERATION Continued STORING TRANSPORTING OR SHIPPING Item How Often How To Fuel tank Flush every 150 200 hours See Storing Trans...

Page 9: ...irty fuel filter Dirt in nozzle Water in fuel tank Electronic ignitor not grounded earthed Bad electronic ignitor See Pump Pressure Adjustment page 12 See Spark Plug page 11 See Fuel Filter pages 10 a...

Page 10: ...16 nut driver 2 Remove side cover 3 Pull rubber fuel line off fuel filter neck 4 Carefully pry bushing and fuel filter out of fuel tank 5 Wash fuel filter with clean fuel and replace in tank 6 Attach...

Page 11: ...per shell see page 10 2 Remove fan see page 15 3 Remove spark plug wire from spark plug 4 Remove spark plug from burner head using 13 16 open end wrench 5 Clean and regap spark plug electrodes as foll...

Page 12: ...100C BJB100C and BJ150 Figure 16 Pressure Gauge Plug Removal Figure 17 Adjusting Pump Pressure Pump Model Pressure PSI BJA70B 4 0 BJB70B 4 0 BJA100C 4 0 BJB100C 4 5 BJ150 5 0 50Hz 5 3 60Hz Pump Pressu...

Page 13: ...ssed air through face of nozzle This will free any dirt in nozzle area 10 Inspect nozzle seal for damage 11 Replace nozzle into burner head and tighten firmly 80 110 inch pounds 9 1 12 4 n m 12 Attach...

Page 14: ...and filter end cover 11 Replace fan guard and upper shell 12 Adjust pump pressure see page 12 Note If rotor is still binding proceed as follows 13 Perform steps 1 through 6 above 14 Place fine grade s...

Page 15: ...from motor shaft before removing motor from heater The weight of the motor resting on the fan could damage the fan pitch 1 Remove upper shell see page 10 2 Use 1 8 allen wrench to loosen setscrew whic...

Page 16: ...18 5 18 16 18 4 18 8 18 3 18 6 18 7 18 9 18 10 18 11 18 12 18 13 18 14 18 15 10 2 10 3 10 4 10 5 10 6 10 7 10 1 18 1 18 18 Burner Head Assembly 18 17 40 41 43 5 47 46 2 4 3 6 7 8 10 11 12 12 14 18 21...

Page 17: ...ame Decal 1 097208 27 Nameplate Decal BJA70B 1 097208 28 Nameplate Decal BJB70B 1 098070 01 Warning Decal 1 M9900 170 Wire Assembly Black 7 1 M9900 170 Wire Assembly Black 12 1 KEY PART PART NO NUMBER...

Page 18: ...7 13 8 13 9 13 10 13 11 13 12 13 13 13 15 13 16 13 17 13 18 13 14 Motor and Pump Assembly 8 2 8 6 8 5 8 4 8 3 8 1 Burner Head Assembly 8 7 13 6 1 2 3 4 5 7 8 9 10 11 18 20 17 19 16 15 12 13 14 25 29...

Page 19: ...12461 31 Screw 10 32 x 1 4 13 14 M12244 1 Output Filter 1 13 15 M12461 31 Screw 10 32 x 1 6 13 16 M11637 Lint Filter 1 13 17 M50820 02 Barb Fitting 1 13 18 M8643 Blade 4 14 M51114 01 Fan Guard 1 15 M5...

Page 20: ...8 10 9 10 10 10 12 10 13 10 14 10 15 10 16 10 17 10 18 Burner Head Assembly 7 1 7 2 7 3 7 4 7 5 7 7 7 6 ILLUSTRATED PARTS BREAKDOWN BJ150 1 2 3 4 5 6 7 8 23 19 9 10 16 25 26 27 24 28 20 22 21 30 31 4...

Page 21: ...BLE NOT SHOWN HA2210 Filler Neck Screen 1 M51295 06 Tradename Decal 2 098493 01 General Information Decal 1 102038 01 Wiring Decal 1 098208 24 Nameplate Decal 1 098070 01 Warning Decal 1 M9900 170 Wir...

Page 22: ...2 097777 03 Handles 2 2 M12345 33 Screw 10 24 x 1 3 4 4 8 8 3 097197 02 Wheel Support Frame 1 M12342 3 Wheel Support Frame 1 M12831 3 Wheel Support Frame 1 4 NTC 3C Hex Nut 10 24 4 8 8 5 097896 03 Wh...

Page 23: ...ack Red Relay Black ACCESSORY Purchase accessory from your local dealer AIR GAUGE KIT HA1180 For all models Special tool to check pump pressure Figure 26 Wiring Diagram BJA70B BJB70B BJA100C and BJB10...

Page 24: ...24 102331 Printed in U S A 102331 01 Rev B 09 95...

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