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WARNING:

 

When servicing, use only original equipment replacement parts. The use of any 

other parts may create a safety hazard or cause damage to the cordless impact driver. 
 
Any attempt to repair or replace electrical parts on this cordless impact driver may create a safety 
hazard unless repairs are performed by a qualified technician. For more information, call the Toll-free 
Helpline, at 1-866-349-8665.

 

 
Always order by KEY NUMBER, not by part number.

 

 
 

Key # 

Part # 

Part Name 

147616-1 

Housing assembly 

147616-2 

Motor assembly 

147616-3 

Drive assembly 

147616-4 

Hex drive & sleeve assembly 

138808 

Battery charger 

138809 

Battery 

147616-7

 

Switch assembly 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

PARTS LIST 

 

3-Year Limited Warranty: 

This product is warranted for 3 years against any defects in material and 
workmanship. If defective the product will be repaired or replaced free of 
charge. Simply provide proof of purchase and return the tool to your place of 
purchase. Normal wear or damage due to abuse, mishandling, or 
unauthorized repairs is not covered. This warranty does not apply to 
accessories. This warranty gives you specific legal rights and you may have 
other rights which vary from state to state. 
 
For technical and product support or parts please call 1-866-FIXTOOL 
(1-866-349-8665) Monday 

– Friday from 9am to 5pm Eastern Standard 

Time. 
 
 

Rev 1.9   15/02/2012

 

Summary of Contents for 147616

Page 1: ...lb 3 oz 0 99 kg 12V Li ion replacement battery 138809 12V Li ion replacement charger 138808 Need Assistance Call us on our toll free customer support line 1 866 349 8665 Monday Friday from 9am to 5pm Eastern Standard Time Technical questions Replacement parts Parts missing from package Manufactured For and Distributed By True Value Company Chicago IL 2012 True Value Company Made in China NOTE The ...

Page 2: ...ls 9 Know your impact driver 10 Assembly and operating 11 17 Charging the battery pack 11 Charger LED functions 11 12 Checking the battery charge status 12 Installing a battery in the impact driver 12 13 Forward reverse switch 13 14 Variable speed trigger switch 14 LED worklight 14 Tightening and removing fasteners 15 Preparing screw holes 15 Driving screws 15 16 Installing nut drivers 16 Installi...

Page 3: ...nt eyewear can cause serious injury if broken during the operation of a power tool SAVE THESE INSTRUCTIONS FOR REFERENCE WARNING Use hearing protection particularly during extended periods of operation of the tool or if the operation is noisy GENERAL SAFETY WARNINGS WARNING Before using this tool or any of its accessories read this manual and follow all Safety Rules and Operating Instructions The ...

Page 4: ...that is created by power sanding sawing grinding drilling and other construction activities may contain chemicals that are known to cause cancer birth defects or other genetic abnormalities These chemicals include Lead from lead based paints Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber The level of risk from exposure to these ...

Page 5: ...ectric shock If operating a power tool in a damp location is unavoidable use a residual current device RCD protected supply Use of a ground fault circuit interrupter GFCI reduces the risk of electric shock Personal safety Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medica...

Page 6: ...orking conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation Wear ear protectors with impact drills Exposure to noise can cause hearing loss Hold power tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord Contact with a live wire w...

Page 7: ...orn or damaged sockets or accessories may shatter and possibly cause serious injury Worn accessories may allow the socket to come off during operation of the impact driver After installing any accessory in the hex drive pull outward on the accessory to ensure it is properly installed and cannot be pulled out of the hex drive Never use the impact driver as a torque wrench Always use a torque wrench...

Page 8: ...dard 120V 60Hz electrical outlet NOTE Square wave output inverters may damage this charger and the battery Do not use the charger in wet or damp conditions It is intended for indoor use only Do not use the charger near sinks or tubs Do not immerse the charger in water Do not allow the cord to hang over the edge of a table or counter or touch hot surfaces The charger should be placed away from sink...

Page 9: ...nating current Three phase alternating current with neutral Direct current No load speed Alternating or direct current Class II construction Splash proof construction Watertight construction Protective grounding at grounding terminal Class I tools Revolutions or reciprocations per minute Diameter Off position Arrow Warning symbol Wear your safety glasses SYMBOLS WARNING Some of the following symbo...

Page 10: ...ry 138809 Quick release hex drive Variable speed trigger switch Forward reverse button Battery release button Air vents LED worklight KNOW YOUR IMPACT DRIVER Diagnostic fast charger 138808 Diagnostic LED lights ...

Page 11: ...te the charging status Fig 2 CHARGER LED FUNCTIONS Fig 3 Power ON The green LED will stay ON when the charger is plugged into a live power source Battery partially charged The red LED will flash during charging Battery fully charged When the battery is approximately 100 charged the red LED will turn OFF and the green LED will flash for a short period of time The blinking green LED indicates the ch...

Page 12: ...e reading and you may also damage the battery status system 1 Press and hold the battery status button 1 located in the end of the battery Fig 4 2 One or more of the three LED lights in the LED window 2 will come ON to indicate the amount of charge that is remaining in the battery as follows 3 Red Amber Green 3 4 5 2 3 to full capacity Red Amber 3 4 1 3 to 2 3 capacity Red 3 less than 1 3 capacity...

Page 13: ...all a screwdriver bit pull outward on the hex drive sleeve 1 Fig 6 While holding the hex drive sleeve out insert the bit 2 fully into the hex drive and then release the outer sleeve 2 When the hex drive sleeve is released pull outward on the bit to ensure the retaining ball inside the hex drive is engaged with the groove in the bit 3 to prevent the bit from sliding out of the hex drive 3 To remove...

Page 14: ... overheated components to cool for at least 15 minutes LED WORKLIGHT The LED work light 3 will automatically turn ON when the trigger switch 2 is squeezed Fig 9 It will automatically turn OFF when the trigger switch is released ASSEMBLY AND OPERATING For safety reasons the operator must read the sections of this Owner s Manual entitled GENERAL SAFETY WARNINGS POWER TOOL SAFETY SPECIFIC SAFETY RULE...

Page 15: ... screw If the wood is hard drill the hole the full length of the screw 3 Remove the clamp from the two pieces to be screwed together 4 Enlarge the hole 1 in the outer piece 2 so it is the same size as the smooth portion of the screw shank Fig 11 5 If using a flat head screw counter sink the hole 4 so the head of the screw will be flush with the surface when fully driven into place DRIVING SCREWS W...

Page 16: ...driven screw and possibly twist the head off the screw NOTE To remove screws follow the same general procedure as for driving screws 8 Push the forward reverse button to the RIGHT for removing screws 9 Insert the bit fully into the screw head 10 Hold the impact driver and bit firmly against the screw head and squeeze the trigger switch NOTE The impact action will allow you to remove tight screws I...

Page 17: ...the impact driver to operate more than 5 seconds unless the fastener begins to turn If the fastener fails to turn within 5 seconds reverse the direction of rotation and operate the impact driver in a forward direction on the fastener for a few seconds Now switch back to reverse direction and remove the fastener This procedure will usually break loose seized or frozen fasteners WARNING Operating th...

Page 18: ...icient amount of high grade lubricant for the life of the unit under normal conditions Therefore no further lubrication is required BATTERY PACK REMOVAL AND PREPARATION FOR RECYCLING To preserve our natural resources please recycle or dispose of batteries properly The batteries accompanying this tool may contain chemicals and metals that are harmful to the environment Never dispose of rechargeable...

Page 19: ...19 EXPLODED VIEW ...

Page 20: ...4 Hex drive sleeve assembly 5 138808 Battery charger 6 138809 Battery 7 147616 7 Switch assembly PARTS LIST 3 Year Limited Warranty This product is warranted for 3 years against any defects in material and workmanship If defective the product will be repaired or replaced free of charge Simply provide proof of purchase and return the tool to your place of purchase Normal wear or damage due to abuse...

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