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18 

 
 

 

GENERAL 

 

        

WARNING:

 When servicing, use 

only identical replacement parts. The 
use of any other part may create a 
hazard or cause product damage. 

 
DO NOT use solvents when cleaning 
plastic parts. Plastics are susceptible to 
damage from various types of commercial 
solvents and may be damaged by their 
use. Use a clean cloth to remove dirt, dust, 
oil, grease etc. 
 

        

WARNING:

 Do not allow brake 

fluids, gasoline, petroleum-based 
products, penetrating oils, etc. to come 
into contact with plastic parts. They 
contain chemicals that can damage, 
weaken or destroy plastic. 

 
DO NOT abuse power tools. Abusive 
practices can damage the tool and the 
workpiece. 
 

        

WARNING:

 DO NOT attempt to 

modify tools or create accessories. Any 
such alteration or modification is 
misuse and could result in a hazardous 
condition leading to possible serious 
injury. It will also void the warranty. 

 

 
 
 

It has been found that electric tools are 
subjected to accelerated wear and 
possible premature failure when they are 
used on fiberglass boats and sports cars, 
wallboard, spackling compounds or 
plaster. The chips and grindings from 
these materials are highly abrasive to 
electric tool parts such as bearings, 
brushes, commutators, etc.  Consequently, 
it is not recommended that this tool be 
used for extended work on any fiberglass 
material, wallboard, spackling compounds 
or plaster. During any use on these 
materials it is extremely important that the 
tool is cleaned frequently by blowing it out 
with an air jet. 
 

        

WARNING:

 Always wear safety 

goggles or safety glasses with side 
shields during all sanding operations. It 
is critical that you also wear safety 
goggles or safety glasses with side 
shields and a dust mask while blowing 
dust out of the sander with an air jet. 
Failure to take these safety precautions 
could result in permanent eye or lung 
damage. 
 
LUBRICATION 

 
All of the bearings in this tool are 
lubricated with a sufficient amount of high-
grade lubricant for the life of the unit under 
normal conditions. Therefore, no further 
lubrication is required. 

MAINTENANCE 

Summary of Contents for 134465

Page 1: ...ding pad size 1 4 sheet Weight 3 lb 6 oz 1 53 kg Need Assistance Call us on our toll free customer support line 1 866 349 8665 Monday Friday from 9am to 5pm Eastern Standard Time Technical questions R...

Page 2: ...ower tool use and care 6 Service 6 Specific safety rules 7 Extension cord safety 8 Symbols 9 Know your sander 10 Available accessories 10 Contents 11 Assembly and operating 12 17 Installing the dust b...

Page 3: ...t eyewear can cause serious injury if broken during the operation of a power tool SAVE THESE INSTRUCTIONS FOR REFERENCE WARNING Use hearing protection particularly during extended periods of operation...

Page 4: ...IRONMENT WARNING Dust that is created by power sanding sawing grinding drilling and other construction activities may contain chemicals that are known to cause cancer birth defects or other genetic ab...

Page 5: ...er use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock When operating...

Page 6: ...pack from the power tool before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally Store idle p...

Page 7: ...ng WARNING Always use hearing protection when sanding particularly during extended periods of operation WARNING Always unplug the tool from the power source before changing the sandpaper and when clea...

Page 8: ...r extension cord is properly wired and in good condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it Protect your extension cord from sharp o...

Page 9: ...e phase alternating current Three phase alternating current with neutral Direct current No load speed Alternating or direct current Class II construction Splash proof construction Watertight construct...

Page 10: ...damage to the sander Before using any accessory carefully read the instructions or the owner s manual for the accessory Sandpaper WARNING If any part is missing or damaged do not plug the sander into...

Page 11: ...f the sander below WARNING To avoid fire or toxic reaction never use gasoline naphtha acetone lacquer thinner or similar highly volatile solvents to clean the tool SANDER COMPONENTS KEY DESCRIPTION QT...

Page 12: ...t build up and to maintain the effectiveness of the dust box 1 Remove the dust box assembly 1 from the dust chute by rotating it COUNTER CLOCKWISE approximately 15 and pulling it out of the dust chute...

Page 13: ...e sandpaper sheet 3 over backing pad and insert it into the open rear sandpaper clamp 5 Fig 4 NOTE Make sure the sandpaper is pulled tight over the backing pad for proper sanding operation 4 Lift the...

Page 14: ...holes are punched in the correct location 4 When sanding pad is correctly aligned on the hole punch press the sanding pad firmly onto the hole punch NOTE The sharp pegs 4 in the hole punch will pierce...

Page 15: ...of this Owner s Manual entitled GENERAL SAFETY WARNINGS POWER TOOL SAFETY SPECIFIC SAFETY RULES EXTENSION CORD SAFETY and SYMBOLS before using this sander Verify the following every time the sander is...

Page 16: ...to prevent it from moving under the sander while being sanded Place the sander on the workpiece so that the complete sandpaper surface is in contact with the workpiece Turn the sander ON by pressing...

Page 17: ...will slow the motor increase the wear on the sandpaper and greatly reduce the sander speed Excessive pressure will overload the motor causing possible damage from the motor overheating It will also cr...

Page 18: ...elerated wear and possible premature failure when they are used on fiberglass boats and sports cars wallboard spackling compounds or plaster The chips and grindings from these materials are highly abr...

Page 19: ...19 EXPLODED VIEW...

Page 20: ...order by PART NUMBER not by key number Key Part Part Name Quantity 1 4010010035 Bearing 627 1 2 3140060001 Rubber cup 2 3 3140080029 Switch cover 1 4 1061150016 Switch 1 5 3150060005 Brush holder supp...

Page 21: ...4 2 27 3150110018 Support bar 2 28 1160040006 Paper clamping wire 2 29 3190010031 Felt seal 1 30 1150020021 Sponge pad 1 31 4030010182 Screw ST3 9x14 4 32 2020120010 Base plate 1 33 2030160015 Clampin...

Page 22: ...urchase and return the tool to your place of purchase Normal wear or damage due to abuse mishandling or unauthorized repairs is not covered This warranty does not apply to accessories This warranty gi...

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