Massimo Motor 800UTV-EC User Manual Download Page 164

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11-2

P0031

O2S Heater Circuit High Voltage KsDGDM_O2_HeaterShortHigh

P0032

O2S Heater Circuit Low Voltage KsDGDM_O2_HeaterShortLow 32 50

P0201

Injector 1 Circuit Malfunction KsDGDM_INJ_CYL_A_Fault

201

513

P0202

Injector 2 Circuit Malfunction KsDGDM_INJ_CYL_B_Fault

202

514

P0230

FPR Coil Circuit Low Voltage or Open

KsDGDM_FPP_CircuitShortLow

230

560

P0232

FPR Coil Circuit High Voltage KsDGDM_FPP_CircuitShortHigh

232

562

P0336

CKP Sensor Noisy Signal

KsDGDM_CrankNoisySignal

336

822

P0337

CKP Sensor No Signal

KsDGDM_CrankNoSignal

337

823

P0351

Cylinder 1 Ignition Coil Malfunction

KsDGDM_EST_A_Fault

351

849

P0352

Cylinder 2 Ignition Coil Malfunction KsDGDM_EST_B_Fault 352

850

P0505

Idle Speed Control Error KsDGDM_IdleControl

505

1285

P0562

System Voltage Low

KsDGDM_SysVoltLow 562

1378

P0563

System Voltage High

KsDGDM_SysVoltHigh 563

1379

P0650

MIL Circuit Malfunction

KsDGDM_MIL_Circuit 650

1616

P1693

Tachometer Circuit Low Voltage KsDGDM_TAC_Circuit_Low

1693

5779

MASSIMO MASSIMO MASSIMO MASSIMO

Summary of Contents for 800UTV-EC

Page 1: ...SSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIM MASSIMO MASSIMO MASSIMO MASSI MASSIMO MASSIMO MASSIMO MASS ...

Page 2: ...n procedures If you have any questions regarding the operation or maintenance of your UTV please consult the dealer AN IMPORTANT SAFETY MESSAGE READ THIS MANUAL TOGETHER WITH TIPS FOR THE UTV RIDER CAREFULLY AND COMPLETELY BEFORE OPERATING YOUR UTV MAKE SURE YOU UNDERSTAND ALL INSTRUCTIONS PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE UTV NEVER OPERATE A UTV WITHOUT PROPER TRAINING ...

Page 3: ...re injury or death to the machine operator a bystander or a person inspecting or repairing the machine A CAUTION indicates special precautions that must be taken to avoid damage to the machine A NOTE provides key information to make procedures easier or clearer NOTE SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MAS...

Page 4: ...for 3 minutes at idle mode and make sure that the radiator fan still work for 3 minutes to prevent cooling water from boiling Then turn off the power switch to save the battery When you park the UTV and cut off the engine please turn off the ignition switch to stop meter displaying With EFI system use for this UTV the electric fuel pump in the fuel tank can work when the meter displays If the fuel...

Page 5: ...ential Gear Lock Switches 4 11 1 Accelerator Pedal 4 15 Brake Pedal 4 16 Drive Select Lever 4 16 Fuel Tank Cap 4 17 Seats 4 17 Seat Moving ForwardAnd Backward 4 19 Seat Belt 4 19 Cargo Bed 4 21 Front And Rear Shock Absorber Adjustment 4 23 Trailer Hitch Bracket 4 25 Auxiliary DC Jack 4 25 5 PRE OPERATION CHECKS 5 1 5 Brakes 5 2 Front And Rear Brakes 5 2 Fuel 5 5 Gasohol 5 5 SIMO MASSIMO MASSIMO MA...

Page 6: ...hicle Break in Period 6 8 Engine Break In 6 9 Accessories And Loading 6 10 7 DRIVING YOUR VEHICLE 7 1 Getting To Know Your Vehicle 7 1 Learning To Operate Your Vehicle 7 5 Turning Your Vehicle 7 6 Operating Improperly in Reverse 7 7 Cab Nets And Shoulder Protection Plate 7 7 Braking 7 8 Going Uphill 7 8 Going Downhill 7 10 Crossing Through Shallow Water 7 12 Vehicle Immersion 7 13 Rear Axle Differ...

Page 7: ...l 8 28 Brake Fluid Replacement 8 30 Checking The Brake Pedal 8 30 Checking The Brake Pedal 8 30 Parking brake lever free play adjustment 8 31 Brake Light Switch Adjustment 8 33 Cable Inspection And Lubrication 8 34 Brake Pedal And Accelerator Pedal Lubrication 8 35 Rear Knuckle Upper And Lower Pivot Lubrication 8 35 Steering Shaft Lubrication 8 35 Wheel Removal 8 37 Wheel Installation 8 37 Battery...

Page 8: ... 9 1 9 B Storage 9 3 SPECIFICATIONS 10 1 10 FAULT CODE OF ELECLRONIC 11 INJECTION SYSTEM 11 1 SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIM MASSIMO MASSIMO MASSIMO MASSI MASSIMO MASSIMO MASSIMO MASS ...

Page 9: ...MO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIM MASSIMO MASSIMO MASSIMO MASSI MASSIMO MASSIMO MASSIMO MASS ...

Page 10: ...If a label becomes difficult to read or comes off a replacement label is available from your dealer 1 2 SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIM MASSIMO MASSIMO MASSIMO MASSI MASSIMO MASSIMO MASSIMO MASS ...

Page 11: ...MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIM MASSIMO MASSIMO MASSIMO MASSI MASSIMO MASSIMO MASSIMO MASS ...

Page 12: ...MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIM MASSIMO MASSIMO MASSIMO MASSI MASSIMO MASSIMO MASSIMO MASS ...

Page 13: ...MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIM MASSIMO MASSIMO MASSIMO MASSI MASSIMO MASSIMO MASSIMO MASS ...

Page 14: ...s prohibited Never operate this vehicle without wearing an approved motorcycle helmet that fits properly You should also wear eye protection goggles or a face shield gloves over the ankle boots long sleeved shirt or jacket and long pants Never consume alcohol or drugs before or while operating this vehicle Never operate at speeds too fast for your skills or the conditions Always go at a speed that...

Page 15: ...olt could wrench the steering wheel around and your thumbs or fingers could be injured if they are in the way of the steering wheel spokes Always go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when driving the vehicle Never operate on excessively rough slippery or loose terrain until you have learned and practiced the skills neces...

Page 16: ...re are no obstacles or people behind you when you operate in reverse When it is safe to proceed in reverse go slowly Do not brake abruptly when carrying loads in the cargo bed Always use the size and type of tires specified in this manual Always maintain proper tire pressure as described in this manual Never exceed the stated load capacity Cargo should be as far forward in the bed as possible and ...

Page 17: ...e in another vehicle be sure it is kept in an upright position Otherwise fuel may leak out of the carburetor or fuel tank WHAT CAN HAPPEN Gasoline is poisonous and can cause injuries HOW TO AVOID THE HAZARD If you should swallow some gasoline or inhale a lot of gasoline vapor or get some gasoline in your eyes see your doctor immediately If gasoline spills on your skin wash with soap and water If g...

Page 18: ...rt time HOW TO AVOID THE HAZARD Always operate your vehicle in an area with adequate ventilation 2 5 SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIM MASSIMO MASSIMO MASSIMO MASSI MASSIMO MASSIMO MASSIMO MASS ...

Page 19: ...shock absorber assembly 16 Spark arrester 17 CVT belt case 18 Passenger seat belt 19 Right shoulder protection plate 20 Spark plug 21 Oil filter cartridge 22 Fuel tank cap 23 Switch lock assy 24 Passenger seat 25 Coolant reservoir 26 Radiator cap 3 1 SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MAS...

Page 20: ...e you have purchased may differ slightly from those in the figures of this manual WARNING To protect drivers and passengers arm leg and feet make sure the cab nets is in function before driving SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASS...

Page 21: ...n Number is stamped into the frame 1 VEHICLE IDENTIFICATION NUMBER 2 MODEL LABEL INFORMATION 3 3 1 Vehicle identification number NOTE The vehicle identification number is used to identify your vehicle SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSI...

Page 22: ... in this position START The electric starter is engaged by turning and holding the key in this position Release the key when the engine starts KEY Turning the steering wheel can lock the direction while unplugging the key 4 1 SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASS...

Page 23: ...result See starting instructions prior to starting the engine See pages 6 1 6 3 for details Switch Lock Assy 1 Horn switch 2 Main switch 1 Position light switch 2 Headlight switch 3 Right turn signal 4 Left turn signal 5 Head light SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIM...

Page 24: ...king Brake Indicator Light P This indicator light comes on when the parking brake is applied High Range Indicator Light H This indicator light comes on when the drive select lever is in the H position On Command Differential Gear Lock Indicator Light DIFF LOCK This indicator light in the display come on when the UNLOCK switch in the On Command Four Wheel Drive and Differential Gear Lock Switches i...

Page 25: ...turn off Neutral Indicator Light N This indicator light comes on when the drive select lever is in the N position Reverse Indicator Light R This indicator light comes on when the drive select lever is in the R reverse position NOTE If the indicator light flashes under any other circumstances or the speedometer does not show the speed while riding have a dealer check the speed sensor circuit On Com...

Page 26: ...e vehicle is overloaded If this happens reduce the load to specification z After restarting make sure that the light is out Continuous use while the light is on may cause damage to the engine High beam indicator The light being on means headlight is at high beam mode Position light indicator The light being on means that the position light fixed in the front headlight has been turned on Emergency ...

Page 27: ... which shows the total distance traveled z Two trip meters which show the distance traveled since they were last set to zero z Clock z Hour meter which shows the total time the key has been turned to ON z Fault code meter To display the faults of Electronic Fuel Injection system 4 6 SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MA...

Page 28: ...stimate the distance that can be traveled with a full tank of fuel This information will enable you to plan future fuel stops NOTE Holding in the TRIP ODO button and then turning the key to ON switches the display between mph and km h 1 Front R horn 2 Front L horn 4 7 SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO M...

Page 29: ...k will begin to work Fault Codes Display Of Electronic Injection System When the faults come out meter will display the fault codes to guide the repair See attachment for faults code page 11 1 When the fault code is confirmed and has been repaired you just need to press the button meter will go back to clock mode 4 8 SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO...

Page 30: ...ning indicator 2 Fuel meter 1 Rear license bracket 2 Rear license light 4 9 SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIM MASSIMO MASSIMO MASSIMO MASSI MASSIMO MASSIMO MASSIMO MASS ...

Page 31: ...e engine turned off for an extended period of time The battery may discharge to the point that the starter motor will not operate properly If this should happen remove the battery and recharge it 4 10 SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSI...

Page 32: ... differential gear locked red light DIFF LOCK is on the two rear wheels turn at the same speed regardless of traction z Four wheel drive 4WD DIFF LOCK Power is supplied to the rear and front wheels With the rear wheels differential gear locked red light DIFF LOCK is on the two rear wheels turn at the same speed regardless of traction z Two wheel drive with differential gear 2WD Differential Power ...

Page 33: ... 4WD or from 2WD to 2WD Differential UNLOCK or vice versa while moving may cause the vehicle to unexpectedly handle differently This could distract the operator and increase the risk of losing control and an accident HOW TO AVOID THE HAZARD Always stop the vehicle before changing from 2WD to 4WD or from 2WD to 2WD Differential UNLOCK or vice versa SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO...

Page 34: ...from 4WD to 2WD stop the vehicle and then set the switch to 2WD the 4WD indicator will go out in the multi function display On Command Differential Gear Lock Switch 2WD UNLOCK 1 On Command differential lock switch 2WD UNLOCK 2 Select lever 4 13 SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO M...

Page 35: ...All wheels turn at the same speed when the differential is locked so it takes more effort to turn the vehicle The amount of effort required is greater the faster you go You may lose control and have an accident if you cannot make a sharp enough turn for the speed you are traveling HOW TO AVOID THE HAZARD Always ride at a slow speed when the vehicle is in 4WD LOCK and allow extra time and distance ...

Page 36: ...pedal WHAT CAN HAPPEN The accelerator pedal could be hard to operate making it difficult to speed up or slow down when you need to This could cause an accident HOW TO AVOID THE HAZARD Check the operation of the accelerator pedal before you start the engine If it does not work smoothly check for the cause Correct the problem before operating the vehicle Consult a dealer if you can t find or solve t...

Page 37: ...verse positions Refer to pages 6 4 6 5 for the drive select lever operation 1 Drive select lever 4 16 SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIM MASSIMO MASSIMO MASSIMO MASSI MASSIMO MASSIMO MASSIMO MASS ...

Page 38: ...e the seat Installation is the reverse of removal 1 Driver seat 2 Passenger seat 4 17 SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIM MASSIMO MASSIMO MASSIMO MASSI MASSIMO MASSIMO MASSIMO MASS ...

Page 39: ...ose seat WHAT CAN HAPPEN The operator could lose control or the operator or passenger could fall if the seat is loose during operation HOW TO AVOID THE HAZARD Make sure the seat is mounted firmly SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MA...

Page 40: ...belts for both the operator and passenger Always wear the seat belt while riding in the vehicle 1 Seat belt 2 2 Latch plate 2 3 Buckle 2 To wear the seat belt properly do the 4 19 SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIM MAS...

Page 41: ... belt as you pull up on the shoulder part so the belt is snug across your hips 4 Position the shoulder belt over your shoulder and across your chest The shoulder belt should fit against your chest If it is loose pull the belt out all the way and then let it retract 5 To release the buckle firmly press the release button 1 Buckle 2 Release button 4 20 SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASS...

Page 42: ...iding in the vehicle Be sure the seat belt is close fitting across your hips and chest and is latched securely Cargo Bed 1 Cargo bed Maximum load limit 100kg 220lb SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIM MASSIMO MASSIMO MAS...

Page 43: ...aking WARNING POTENTIAL HAZARD Carrying a passenger in the cargo bed WHAT CAN HAPPEN The passenger could fall be thrown out or be struck by objects in the cargo bed HOW TO AVOID THE HAZARD Never carry a passenger in the cargo bed This cargo bed is designed to carry cargo only SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO M...

Page 44: ...e adjusting ring in direction 4 23 To decrease the spring preload turn the adjusting ring in direction 1 Spring preload adjusting ring 2 Position indicator NOTE A special wrench can be obtained at a dealer to make this adjustment Standard position B A Minimum soft E Maximum hard SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIM...

Page 45: ...ccident HOW TO AVOID THE HAZARD Always adjust the shock absorbers on the left and right side to the same setting SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIM MASSIMO MASSIMO MASSIMO MASSI MASSIMO MASSIMO MASSIMO MASS ...

Page 46: ...or suitable work lights radios etc The auxiliary DC jack should only be used when the engine is running 1 Auxiliary DC jack cap 1 Set the light switch to OFF 2 Start the engine See pages 6 1 6 3 3 Open the auxiliary DC jack cap and then insert the accessory power plug into the 4 25 SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MAS...

Page 47: ...ithout the engine running or with the headlights turned on the battery will lose its charge and engine starting may become difficult z Do not use an automotive cigarette lighter or other accessories with a plug that gets hot because the jack can be damaged SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSI...

Page 48: ...pedal Check for proper accelerator pedal operation 5 8 5 10 Seat belts Check for proper operation and belt wear 5 10 Steering Check for proper operation 5 8 5 10 Fittings and fasteners Check all fittings and fasteners 5 11 Lights and switches Check for proper operation 5 11 Wheels and tires Check tire pressure wear and damage 5 2 5 15 8 35 8 36 Axle boots Check for damage 8 17 Instrument Check for...

Page 49: ...applied the brake pedal should feel firm Any sponginess would indicate a possible fluid leak or low brake fluid level which must be corrected before riding If you discover any irregularities in brake system operation including excessive pedal travel contact your dealer for proper diagnosis and repairs Front and Rear Brakes Brake Pedal Check for correct brake pedal free play If the brake pedal free...

Page 50: ...rake Operation Test the brakes at slow speed after starting out to make sure they are working properly If the brakes do not provide proper braking performance inspect the brake system See pages 8 26 8 29 Emergency Braking When the braking system is out of order the emergency braking system allows the vehicle to be stopped with a comparatively small brake performance The emergency brake system and ...

Page 51: ...d to an accident HOW TO AVOID THE HAZARD Always check the brakes at the start of every ride Do not operate the vehicle if you find any problem with the brakes If a problem cannot be corrected by the adjustment procedures provided in this manual have the vehicle inspected by a dealer SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MA...

Page 52: ... of gasoline or premium unleaded fuel Unleaded fuel will give you longer spark plug life and reduced maintenance cost Gasohol The UTV uses an electric fuel injection system and its emissions completely meet the requirements of relevant rule of the United States and Europe But mixed fuel is forbidden to use on the UTV because its injection quantity is different from gasoline The mixed fuel will cau...

Page 53: ...fied level Add oil as necessary See pages 8 7 8 10 1CAUTION z In order to prevent clutch slippage since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel specification of CD or oils of a higher quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher z Make sure that no foreign material enters the crankcase Re...

Page 54: ...er if you cannot get distilled water Coolant reservoir capacity up to the maximum level mark 0 627L 0 555lmp qt 0 663US qt WARNING POTENTIAL HAZARD Removing the radiator cap when the engine and radiator are still hot WHAT CAN HAPPEN You could be burned by hot fluid and steam blown out under pressure HOW TO AVOID THE HAZARD Wait for the engine to cool before removing the radiator cap Always use a t...

Page 55: ...Recommended oil SAE 80 API GL 5 Hypoid gear oil Adjustment of steering wheel You can adjust the height of the steering board according to the driver s height and driving habits 1 Releasing the locking nut 2 Adjusting the steering wheel to the proper location by using the wrench to turn the middle threaded shaft 3 Tightening the locking nut Tightening torque of the Locking Nut 28N m 2 8m kgf 19 8 f...

Page 56: ... death if the throttle pedal sticks during operation Never start or operate this vehicle if it has a sticking or improperly operating throttle pedal Immediately contact your dealer for service if throttle problems arise Always check the pedal for free movement and return before starting the engine and occasionally during operation SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO M...

Page 57: ...he distance the throttle pedal moves before the engine begins to pick up speed Freeplay should 1 16 to 1 8 inches 1 5 3mm Throttle Freeplay Ajustment 1 Remove both seats Remove the middle cover of the engine see PAGE 8 6 2 Loose the nut of throttle rope on the valve Spin the throttle rope inside outside to increase the throttle pedal s moving distance to 1 5 3 mm 1 Accelerator Cable column nut 3 F...

Page 58: ... have the steering system inspected by an authorized dealer Seat Belts Make sure that both seat belts are not frayed or damaged Fittings and Fasteners Always check the tightness of chassis fittings and fasteners before a ride Take the vehicle to a dealer or refer to the Service Manual for correct tightening torque Lights Check the headlights and tail brake lights to make sure they are in working c...

Page 59: ...recommended 2 The tires should be set to the recommended pressure Recommended tire pressure Front 140kpa 0 7 kgf cm2 20psi Rear 140kpa 0 7 kgf cm2 20psi Check and adjust tire pressures when the tires are cold Tire pressures must be equal on both sides 3 Tire pressure below the minimum specified could cause the tire to dislodge from the rim Type Size Front 25 8 12 8PR Rear 25 10 12 8PR SIMO MASSIMO...

Page 60: ...50kpa 2 5kgf cm2 36psi Higher pressures may cause the tire to burst Inflate the tires very slowly and carefully Fast inflation could cause the tire to burst SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIM MASSIMO MASSIMO MASSIMO MA...

Page 61: ...owing specifications Recommended pressure Minimum Maximum Front 140kpa 0 70kgf cm 2 20psi 126kpa 0 64kgf cm2 18psi 154kpa 0 77kgf cm2 22psi Rear 140kpa 0 70kgf cm2 20psi 126kpa 0 64kgf cm2 18psi 154kpa 0 77kgf cm2 22psi 1 Tire pressure gauge 5 14 SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO...

Page 62: ...Tire wear limit 5 15 SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIM MASSIMO MASSIMO MASSIMO MASSI MASSIMO MASSIMO MASSIMO MASS ...

Page 63: ... could be unable to control the vehicle which could lead to an accident or collision HOW TO AVOID THE HAZARD When riding in cold weather always make sure all control cables work smoothly before you begin riding 1 Check the throttle cable parking cable and the reverse lock out cable and make sure that they are not frozen 2 Start the engine see P6 2 SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO...

Page 64: ...y gear if the brake is applied However it is recommended to shift into neutral N before starting the engine 4 With your foot off the accelerator pedal start the engine by turning the key to START NOTE If the engine fails to start release the key and then try starting again Wait a few seconds before the next attempt Each cranking should be as short as possible to preserve battery energy Do not cran...

Page 65: ...always warm up the engine before driving Never accelerate hard with a cold engine To see whether or not the engine is warm check if it responds to the throttle normally 1 Release the brakes and press the accelerator pedal gradually 2 If the rotation rate of the engine accelerates with pedal steadily the warming up procedure has been ready and the vehicle can been ridden Otherwise go on with the th...

Page 66: ...y moving the drive select lever along the shift guide NOTE Make sure that the drive select lever is completely shifted into position 1 Drive select lever Shifting Neutral to Reverse NOTE The drive select lever cannot be shifted into or from reverse without applying the brake SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MA...

Page 67: ...electrical circuit z Due to the synchronizing mechanism in the engine the light may not come on until the UTV starts moving 4 Check behind for people or obstacles and then release the brake pedal 5 Open the throttle lever gradually and continue to watch to the rear while backing 6 5 SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MA...

Page 68: ...slowly Parking 1 When parking stop the engine and shift the drive select lever into the neutral position 2 Push the brake pedal down and pull the parking brake to top position to park the vehicle 1 Parking handbar SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO ...

Page 69: ...d parking on hills or other inclines If you must park on an incline apply the parking brake and block the front and rear wheels with rocks or other objects Do not park the vehicle at all on hills that are so steep you could not walk up them easily SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIM...

Page 70: ...l treatment of a new engine and drive components will result in more efficient performance and longer life for these components Perform the following procedures carefully Excessive heat build up during the first three hours of operation will damage close fitted engine parts and drive components Do not operate at full throttle or high speeds during the first SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSI...

Page 71: ...onds maximum full throttle operation under load does not harm the engine Each full throttle acceleration sequence should be followed with a substantial rest period for the engine by cruising at lower r min so the engine can rid itself of the temporary build up of heat If any abnormality is noticed during this period consult a dealer 0 10 Hours Avoid continuous operation above half throttle Allow a...

Page 72: ...ng the break in period Accessories and Loading Accessories Accessories can affect the handing and control of your vehicle Keep the following in mind when considering an accessory or operating a vehicle which has accessories Choose only accessories designed for your vehicle Your dealer has a variety of genuine accessories Other access ories may also be available on the market However it is not poss...

Page 73: ...g a trailer can change the stability and handling of a vehicle You must use common sense and good judgment when carrying cargo or towing a trailer Keep the following points in mind Never exceed the weight limits shown An overloaded vehicle can be unstable MAXIMUM LOADING LIMIT Vehicle loading limit total weight of cargo operator passengers and accessories and tongue weight 300kg 660lb Cargo bed 10...

Page 74: ...e center of the vehicle as possible and tie it down using the cargo hooks equipped on the cargo bed Tie down cargo securely in the trailer Make sure cargo in the trailer cannot move around A shifting load can cause an accident Make sure the load does not interfere with controls or your ability to see where you are going Drive more slowly than would without a load The more weight you carry the slow...

Page 75: ...hanges in vehicle hand ling which could lead to an accident HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this vehicle Cargo should be properly distributed and securely attached Reduce speed when carrying cargo or pulling a trailer Allow greater dista nce for braking SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIM...

Page 76: ...ssenger must always wear a seat belt Never carry passenger in the cargo bed WARNING POTENTIAL HAZARD Not wearing the seat belt Wearing the seat belt improperly WHAT CAN HAPPEN There is increased risk of being killed or seriously injured in an accident HOW TO AVOID THE HAZARD Always wear your seat belt when riding in the vehicle Be sure the seat belt is close fitting across your hips and chest and ...

Page 77: ...f operator passenger accessories cargo trailer tongue weight and the vehicle itself must not exceed 829Kg 1825lb See Loading on page 6 11 Carrying a passenger and cargo can affect vehicle handling 7 2 SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSI...

Page 78: ...structions in your Owner s Manual for carrying cargo or pulling a trailer 7 3 The driver and passenger must always wear a seat belt and an approved motorcycle helmet Also wear eye protection and protective clothing including over the ankle boots gloves a long sleeved shirt or jacket and long pants Keep hands and feet inside the vehicle at all times SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIM...

Page 79: ...and increases your chances of a severe injury in the event of an accident HOW TO AVOID THE HAZARD Always wear an approved motorcycle helmet that fits properly You should also wear Eye Protection Goggles or Face Shield Gloves Boots Long Sleeved Shirt or Jacket Long Pants SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO...

Page 80: ...ollow the instructions on page 6 1 to start the engine Once it has warmed up and you have turned the choke off you are ready to begin driving your vehicle With the engine idling shift the drive select lever into low or high Then release the parking brake Press the accelerator pedal slowly and smoothly The centrifugal clutch will engage and you will start to accelerate Avoid higher speeds until you...

Page 81: ...urn around or make abrupt maneuvers on slope Position your hands on the steering wheel so that your thumbs and fingers do not wrap around the wheel This is particularly important when driving in rough terrain The front wheels will move right and left as they respond to the terrain and this movement will be felt in the steering wheel A sudden jolt could wrench the steering wheel around and your thu...

Page 82: ...ck for obstacles or people behind the vehicle When it s safe to proceed back slowly Cab Nets And Shoulder Protection Plate Your vehicle is equipped with cab nets and shoulder protection plates on both sides of the vehicle Cab nets and shoulder protection plates must be used by both operator and passenger at all times Promptly replace worn or damaged cab nets with new cab nets 7 7 SIMO MASSIMO MASS...

Page 83: ...astered basic maneuvers on flat ground Use proper driving techniques to avoid overturns on hills and slopes Drive straight up hills and avoid crossing the side of a hill which increases your chance of rollover Practice first on gentle slopes before attempting steeper hills Always check the terrain carefully before attempting any hill Use common sense and remember that some hills are too steep for ...

Page 84: ...Never operate your vehicle on hills too steep for it or your abilities Never operate vehicles on hills steeper than 15 Do not drive across the face of a hill Go straight up the hill Practice on smaller hills before attempting large hills Maximum slope angle 15 with full loading 300kg SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO M...

Page 85: ...k behind you and plan your descent Shift the drive select lever in reverse so you can use the engine brake if necessary to slow your descent Release the brake and begin to coast down the hill Use engine braking as much as possible gently applying the brakes when necessary GOING DOWNHILL Check the terrain carefully before going down a hill When possible choose a path that lets you drive your vehicl...

Page 86: ...t going too fast gently apply the brakes Avoid sudden application of the brakes which could cause the vehicle to start sliding If you are sliding or skidding try to steer in the direction the vehicle is sliding to help you regain control If you must turn on the hill to avoid an obstacle do so slowly and carefully If the vehicle starts to tip gradually steer in the downhill direction if there are n...

Page 87: ...s vehicle through deep or fast flowing water WHAT CAN HAPPEN Loss of control which could result in an accident including overturn which could increase the risk of drowning HOW TO AVOID THE HAZARD Never operate this vehicle in fast flowing water or in water deeper than 33cm 13in Remember that wet brakes may have reduced stopping ability Test your brakes after leaving water If necessary apply brakes...

Page 88: ...cted Take the vehicle to your dealer before starting the engine If it s impossible to take your vehicle to a dealer before starting it follow the steps outlined below 1 Move the vehicle to dry land 2 Check the air box If water is present dry the air box and replace the filter with a new filter 3 Remove the spark plugs 4 Turn the engine over several times 5 Dry the spark plugs and reinstall them or...

Page 89: ...d wash the parts before reassemble 7 14 9 check the gearshift release the water inside Wash it if it is necessary CAUTION Make sure all motion parts coated with grease after wash and reassemble 1 Air filter case check hose 1 Drive select lever box check hose SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MAS...

Page 90: ...he vehicle ahead WARNING POTENTIAL HAZARD The rear axle differential is in a locking state while driving on the standard road WHAT CAN HAPPEN The vehicle will be difficult to drive especially in the corners which may cause steering difficulties HOW TO AVOID THE HAZARD Operating the UNLOCK switch on the dashboard to ensure the rear axle differential in working condition while driving on the standar...

Page 91: ...re to use extra care when operating this vehicle on unfamiliar terrain WHAT CAN HAPPEN You can come upon hidden rocks bumps or holes without enough time to react Could result in the vehicle overturning or going out of control HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the vehicle SIMO MAS...

Page 92: ...cle as you pass and strike the driver or passenger Never hold onto the enclosure so your hand is outside the vehicle Hold only onto the handgrip inside the enclosure 7 17 SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIM MASSIMO MASS...

Page 93: ...stion about your ability to maneuver safely over the obstacle you should turn around if the ground is flat and you have the room or back up until you find a less difficult path WARNING POTENTIAL HAZARD Improperly operating over obstacles WHAT CAN HAPPEN Could cause loss of control or a collision Could cause the vehicle to overturn HOW TO AVOID THE HAZARD Before operating in a new area check for ob...

Page 94: ...r own preventive maintena nce and minor repairs The tools provided in the Owner s tool kit are sufficient for this purpose except that a torque wrench is also necessary to properly tighten nuts and bolts NOTE If you do not have a torque wrench available during a service operation requiring one take your vehicle to dealer to check the torque settings and adjust them as necessary SIMO MASSIMO MASSIM...

Page 95: ...ication of this vehicle may cause changes in handling which in some situations could lead to an accident HOW TO AVOID THE HAZARD Never modify this vehicle through improper installation or use of accesso ries All parts and accessories added to this vehicle should be genuine or equi valent components designed for use on this vehicle and should be installed and used according to instructions If you h...

Page 96: ...E Whichever Comes first hours 20 75 150 150 300 Fuel Line Check fuel hose for cracks or damage Replace if necessary Valves Check valve clearance Adjust if necessary Spark Plug Check condition Adjust gap and clean Replace if necessary Carburetor Check idle speed starter operation Adjust if necessary Crankcase Breather System Check breather hose for cracks or damage Replace if necessary Exhaust Syst...

Page 97: ...id leakage see NOTE page 8 6 Correct if necessary Replace pads if worn to the limit Rear Brake Check operation brake pad wear fluid leakage see NOTE page 8 6 Correct if necessary Replace pads if worn to the limit Accelerator Pedal Check operation and free play CVT Belt Check operation Check for wear cracks or damage Wheels Check balance damage run out Replace if necessary Wheel Bearings Check bear...

Page 98: ...k for cracks or damage Fittings and Fasteners Check all chassis fittings and fasteners Check if necessary NOTE Recommended brake fluid DOT4 Brake fluid replacement When disassembling the master cylinder or caliper replace the brake fluid Normally check the brake fluid level and add fluid as required On the inner parts of the master cylinder and caliper replace the oil seals every two years Replace...

Page 99: ...ll the screws on the engine cover 3 Pull the engine cover upward to open it 1 Engine cover 2 Screw M6 12 1CAUTION When installing the engine cover be sure not to pinch the cables or wires SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MA...

Page 100: ...engine oil filler cap and wipe off the dipstick with a clean rag 5 Insert the dipstick in the oil filler hole without screwing it in and then remove it again to check the oil level NOTE The engine oil should be between the minimum and maximum level marks 1 Maximum level mark 2 Minimum level mark 3 Dipstick 4 Engine oil filler cap 6 If the engine oil is at or below the minimum level mark add suffic...

Page 101: ...1 Engine oil drain bolt NOTE Skip steps 4 6 if the oil filter cartridge is not being replaced 4 Remove the oil filter cartridge with an oil filter wrench 1 Oil filter cartridge 2 Oil filter bolt NOTE An oil filter wrench is available at a nearby dealer 8 8 SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSI...

Page 102: ...lter cartridge 17Nm 1 7m kgf 12 ft lbs 1 Oil filler cartridge 2 Torque bolt 7 Install the engine oil drain bolt and then tighten it to the specified torque Tightening torque Engine oil drain bolt 24Nm 2 4m kgf 17 ft lbs SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MA...

Page 103: ...her quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher z Make sure that no foreign material enters the crankcase 9 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking immediately turn the engine off and check for the cause 10 Turn the engine off wait at least ten minutes and then check the oil level an...

Page 104: ... outlet bolt 24N m 2 4m kgf 17 ft lbs 1 Oil outlet bolt Recommended engine oil See page 10 2 Oil quantity Without oil filter cartridge replacement 1 05L 1 67 lmp qt 2 01 US qt With oil filter cartridge replacement 2 0 L 1 76 lmp qt 2 11 US qt SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MAS...

Page 105: ...ent oil of the recommended type to raise it to the correct level 1CAUTION Be sure no foreign material enters the final gear case 4 Install the oil filler bolt and then tighten it to the specified torque Tightening torque Final gear oil filler bolt 23 Nm 2 3 m kgf 16 3 ft lbs SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MA...

Page 106: ... drain bolt 20 Nm 2 0 m kgf 14 ft lbs 5 Add the recommended final gear oil up to the brim of the filler hole Recommended oil SAE 80 API GL 4Hypoid gear oil Oil quantity 0 4 L 0 35 lmp qt 0 42 US qt 1CAUTION Be sure no foreign material enters the final gear case SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO ...

Page 107: ... up to the brim of the filler hole If the level is low add sufficient oil of the recommended type to raise it to the specified level 1 Speed sensor 2 Correct oil level 3 Differential gear oil 4 oil level sensor 1CAUTION 1 Be sure no foreign material enters the differential gear case 2 Please clean the sensor every 500km 310miles SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MAS...

Page 108: ...ar oil filler bolt and differential gear oil drain bolt to drain the oil 1 Differential gear oil drain bolt 4 Install the differential gear oil drain bolt and tighten it to the specified torque Tightening torque Differential gear oil drain bolt 23Nm 2 3m kgf 16 3 ft lbs 8 15 SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MA...

Page 109: ...ant The coolant level should be checked before each ride Checking the Coolant Level 1 Place the vehicle on a level surface 2 Open the hood See pages 8 7 8 8 for hood opening and closing procedures 3 Check the coolant level in the coolant reservoir when the engine is cold as the coolant level varies with engine temperature NOTE The coolant should be between the minimum and maximum level marks SIMO ...

Page 110: ...t The coolant must be changed by a dealer at the intervals specified in the periodic maintenance and lubrication chart Recommended antifreeze High quality ethylene glycol antifreeze containing corrosion inhibitors for aluminum engines Antifreeze and water mixing ratio 1 1 Total amount 1 32L 1 16 lmp qt 1 40 US qt Coolant reservoir capacity up to the maximum level mark 0 627 L 0 55 lmp qt 0 65 US q...

Page 111: ...iator If your vehicle overheats see page 8 45 for details Axle Boots Check the protective boots for holes or tears If any damage is found have them replaced by a dealer 1 Front axle boot 2 each side 1 Rear axle boot 2 each side SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MA...

Page 112: ...k plug can indicate the condition of the engine The ideal color of the porcelain insulator around the center electrode is a medium to light tan for a vehicle that is being ridden normally Do not attempt to diagnose such problems 8 19 SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASS...

Page 113: ...h the specified plug 8 20 Specified spark plug DPR8EA 9 NGK Installation 1 Measure the electrode gap with a wire thickness gauge and if necessary adjust the gap to specification a Spark plug gap Spark plug gap 0 8 0 9mm 0 031 0 035 in SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MAS...

Page 114: ...rk plug tightened to the specified torque as soon as possible 4 Install the spark plug cap 5 Lower the cargo bed Cleaning the Engine Air Filter Element NOTE There is a check hose at the bottom of the air filter case If dust or water collects in this hose empty the hose and clean the air filter element and air filter case 1 Air filter check hose SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MA...

Page 115: ...ixing the air cleaner and then remove the air cleaner 1 Holder 6 2 Air filter case cover 4 Remove the air filter element 5 Remove the sponge material from its frame 1 Air filter element 8 22 SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO...

Page 116: ...AZARD Use parts cleaning solvent to clean the sponge material 7 Squeeze the excess solvent out of the sponge material and let it dry 1CAUTION Do not twist the sponge material when squeezing it 8 Inspect the sponge material and replace it if damaged SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSI...

Page 117: ...tall the engine cover 14 Install the seats NOTE The air filter element should be cleaned every 20 40 hours It should be cleaned and lubricated more often if the vehicle is operated in extremely dusty areas Each time air filter element maintenance is performed check the air inlet to the air filter 8 24 SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO...

Page 118: ...le engine overhea ting Cleaning the Spark Arrester Be sure the exhaust pipe and muffler are cool before cleaning the spark arrester 1 Remove the bolts 1 muffler 2 Spark Arrester 2 Remove the tailpipe by pulling it out of the muffler 3 Tap the tailpipe lightly and then use a wire brush to remove any carbon deposits from the spark arrester portion of the tailpipe and inside of the tailpipe housing S...

Page 119: ...he eyes Could cause burns Could cause carbon monoxide poisoning possibly leading to death Could start a fire HOW TO AVOID THE HAZARD When cleaning the spark arrester Always let the exhaust system cool prior to touching exhaust components Do not start the engine when cleaning the exhaust system SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO...

Page 120: ...ad wear without having to disassemble the brake system To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that the wear indicator grooves have almost disappeared have a dealer replace the brake pads as a set 1 Brake pad wear indicator groove 8 27 SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO ...

Page 121: ...rake pad wear indicator groove Checking the Brake Fluid Level Insufficient brake fluid may let air enter the brake system possibly causing the brakes to become ineffective Before riding check that the brake fluid is above the minimum level mark and replenish if necessary A low brake fluid level may indicate worn brake pads and or brake system leakage If the brake fluid level is low be sure to chec...

Page 122: ... may result a harmful chemical reaction and lead to poor braking performance z Be careful that water does not enter the brake fluid reservoir when refilling Water will significantly lower the boiling point of the fluid and may result in vapor lock z Brake fluid may deteriorate painted surfaces or plastic parts Always clean up spilled fluid immediately z Have a dealer inspect the brake system if th...

Page 123: ...e periodic maintenance and lubrication chart There should be no free play in the brake pedal The brakes should operate smoothly and there should be no brake drag If the brakes feel soft or spongy this could indicate air in the brake system Have a dealer check the brake system if necessary 1 Brake pedal 8 30 SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO M...

Page 124: ...Periodically check the parking brake lever free play and adjust it if necessary 1 Shift the drive select lever into low gear L 2 Remove the seats See pages 4 16 4 17 for seat removal and installation procedures 3 Remove the console See page 8 9 for console removal and installation procedures 4 Check the parking brake lever free play The maximum free play is equal to one click of the parking brake ...

Page 125: ...se the free play or in direction to decrease the free play 7 Tighten the locknut 8 Install the console 9 Install the seats 8 32 SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIM MASSIMO MASSIMO MASSIMO MASSI MASSIMO MASSIMO MASSIMO M...

Page 126: ...ting nut while holding the brake light switch in place To make the brake light come on earlier turn the adjusting nut in direction To make the brake light come on later turn the adjusting nut in direction 1 Brake light switch 2 Adjusting nut 8 33 SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO...

Page 127: ...W TO AVOID THE HAZARD Inspect cables frequently Replace damaged cables Lubricate the inner cables and the cable ends If the cables do not operate smoothly ask a dealer to replace them Recommended lubricant Engine oil see page 10 2 SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO...

Page 128: ...rease gun Recommended lubricant Lithium based grease Steering Shaft Lubrication Lubricate the pivot points Recommended lubricant Lithium based grease all purpose grease SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIM MASSIMO MASSIM...

Page 129: ...front balance rod rear balance rod SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIM MASSIMO MASSIMO MASSIMO MASSI MASSIMO MASSIMO MASSIMO MASS ...

Page 130: ... toward the rotating direction of the wheel Tapered nuts are used for both the front and rear wheels Install the nut with its tapered side towards the wheel 1 Arrow mark 8 37 SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIM MASSIMO ...

Page 131: ...eems to have discharged consult a dealer 1CAUTION Do not try to remove the sealing caps of the battery cells You may damage the battery Wheel nut torque Front 70Nm 7 0 m kgf 49 7 ft lbs Rear 70Nm 7 0 m kgf 49 7 ft lbs SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASS...

Page 132: ...r INTERNAL Drink large quantities of water or milk Follow with milk of magnesia beaten egg or vegetable oil Get prompt medical attention EYES Flush with water for 15 minutes and get prompt medical attention Keep batteries away from sparks flames cigarettes or other sources of ignition Ventilate when charging or using in a closed space SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSI...

Page 133: ...battery charger may shorten the battery life Fuse Replacement The main fuse and the fuse box are located under the hood See pages 8 7 8 8 for hood opening and closing procedures If a fuse is blown turn off the ignition switch and install a new fuse of the specified amperage If a fuse is blown replace it as follows 1 Remove the battery compartment cover by lifting it up and pulling it out 8 40 SIMO...

Page 134: ...age to the electrical system which could lead to a fire HOW TO AVOID THE HAZARD Always use a fuse of the specified rating Never use a material in place of the proper fuse 3 Remove the blown fuse and then install a new fuse of the specified amperage SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSI...

Page 135: ...se Backup Fuse 30 0A 15 0A 10 0A 10 0A 10 0A 10 0A 3 0A 10 0A 4 Turn the key to ON and turn on the electrical circuit in question to check if the device operates 5 If the fuse immediately blows again have a dealer check the electrical system 6 Install the battery compartment cover 7 Close the hood SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MAS...

Page 136: ... off 1 Headlight bulb holder cover 4 Remove the headlight bulb holder by pushing it in and turning it counter clockwise 5 Remove the defective bulb by pulling it out 6 Insert a new headlight bulb into the bulb holder by pushing it in 8 43 SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO...

Page 137: ...uch the glass part of the headlight bulb to keep it free from oil otherwise the transparency of the glass the luminosity of the bulb and the bulb life will be adversely affected Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with alcohol or thinner SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO...

Page 138: ...ke Light Bulb Replacement If a tail brake light bulb burns out replace it as follows 1 Remove panel A if replacing the left tail brake bulb or panel B if replacing the right tail brake bulb by removing the quick fasteners and bolts 1 Panel A 1 Panel B SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MA...

Page 139: ...bulb by turning it clockwise 1 Tail brake light bulb holder 6 Install the panel by installing the quick fasteners and bolts and then tighten the bolts to the specified torque Tightening torque Panel bolt 6 5N m 0 65 m kgf 4 7 ft lbs SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSI...

Page 140: ...pulling it off 1 Front turning light bulb holder cover 4 Remove the front turning light bulb holder by pushing it in and turning it counter clockwise 5 Remove the defective bulb by pulling it out 6 Insert a new front turning light bulb into the bulb holder by pushing it in 8 47 SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO...

Page 141: ...the cover at the rear of the rear turning light by pulling it off 1 Cover at the rear of the rear turning light 3 Remove the rear turning light bulb holder cover by pulling it off 8 48 SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSI...

Page 142: ...g light bulb into the bulb holder by pushing it in 1 Rear turning light bulb holder 1 Do not touch the glass part of the bulb 8 49 SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIM MASSIMO MASSIMO MASSIMO MASSI MASSIMO MASSIMO MASSIM...

Page 143: ...on systems can cause poor starting and loss of power The troubleshooting chart describes a quick easy procedure for making checks If your vehicle requires any repair take it to a dealer The skilled technicians at a dealership have the tools experience and know how to properly service your vehicle Imitation parts may look like original parts but they are often inferior Consequently they have a shor...

Page 144: ...Covers are cracked up when go a crossing the field 3 Re paste the stickers and re rivet the warning lables 1 Check if the reduction gear box and differential in front and rear bridge are damaged or if there is any oil leakage 2 Check if the bottom of engine is damaged or if there is any oil leakage 2 Vehicle s bottom protect tion plate is damaged by prominence on ground 3 Change for new bottom pro...

Page 145: ...post rod in brake master cylinder is deformed 5 Check if there is any air go into the oil lines and drain the air with special equipment 2 brake performance goes down 6 Check if the remain oil in master cylinders of front and rear brake is still above the lowest level 1 Check if the brake discs are deformed 3 Front or rear brake system makes affricate noise or the brake discs go 2 Check if the cal...

Page 146: ...System S N Problems Solutions 1 check if the headlight switch functions well 2 Check if the wires are broken 1 Lamps don t work 3 Check if the lamps or bulbs are broken 1 Check if the control switch on meter board works well 2 Check if the differential lock control magneto plug in rear bridge reduction gear box are broken 2 Vehicle cannot go into 4 drive mode 3 Check if the wire is broken 3 rear d...

Page 147: ... Common Problems in Running System S N Problems Solutions 1 Check the fix screws connecting steering rod to steering stem and knuckle to find out if they are loose or broken 2 Check the bulbs on the ends of steering rod to find out if they are broken 1 Swing clearance of stee ring wheel is too big 3 Check the clearance between gears of steering machine if it is too big 2 Front wheels shake seri ou...

Page 148: ...they are worn or loose 3 Check the inner splines of rear wheel hubs and outer splines of rear wheel axles to find out if they are worn or broken 4 Check the lock screws of rear wheels and axles to find out if they are loose or broken 3 Rear wheels shake seriously in running 5 Check rubber bushs between the rear suspension rock and frame to find out if they are broken 1 Check if the rims are deform...

Page 149: ...eft right drive shafts of front rear bridges are broken 3 Check if the gears in rear bridge reduction gear box and differential are over worn 6 Front bridge makes noise in running 4 Check the dust cover of constant velocity universal joint in right left drive shafts SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MAS...

Page 150: ...air cleaner 3 Power performance is falling 4 Check muffler for partly block and clean spark arrestor 1 Check air cleaner and admission line for leak 2 Check the connection joint of exhaust pipe with engine or muffler for leak 4 Popping in engine 3 Check the grade of gasoline to see if it s too low 1 Check if the battery voltage goes down when temperature goes down 5 Engine is difficult to start at...

Page 151: ...an work in good condition 5 Check if the spark plug is foulled or burned 6 Check if the ignition signal is in good condition 7 Check if the air cleaner is blocked 8 Check if the oil circuit is smooth 7 Engine can not start 9 Check if the exhaust system is blocked 1 Check horn function normal or unnormal 2 Check cable damaged or not Check patch connected or not 8 Horn not work 3 Check the speaker d...

Page 152: ... remaining pressure to escape before completely removing the cap NOTE If it is difficult to get the recommended coolant tap water can be temporarily used provided that it is changed to the recommended coolant as soon as possible 8 59 SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASS...

Page 153: ...ter pressure may cause water seepage and deterioration of wheel bearings brakes transmission seals and electrical devices Many expensive repair bills have resulted from improper high pressure detergent applications such as those available in coin operated car washes 4 Once the majority of the dirt has been hosed off wash all surfaces with warm water and mild detergent type soap An old toothbrush o...

Page 154: ...L HAZARD Operation with wet brakes after washing WHAT CAN HAPPEN Wet brakes may have reduced stopping ability increasing the chance of an accident HOW TO AVOID THE HAZARD Test the brakes after washing Apply the brakes several times at slow speeds to let friction dry out the linings SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MAS...

Page 155: ...h gallon of fuel or 7 5 ml of stabilizer to each liter of fuel NOTE Use of fuel stabilizer and conditioner eliminates the need to drain the fuel system Consult a dealer if the fuel system needs to be drained instead 3 Remove the spark plug pour about one tablespoon of SAE 10W30 or 20W40 motor oil in the spark plug Ground the spark plug wire and turn the engine over several times to coat the cylind...

Page 156: ...month Do not store the battery in an excessively warm or cold place less than 0 C 32 F or more than 30 C 86 F NOTE Make any necessary repairs before storing the vehicle SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIM MASSIMO MASSIM...

Page 157: ... 526 0 kg 1 508 lb Engine Engine type Cylinder arrangement Displacement Bore stroke Compression ratio Starting system Lubrication system 4 stroke Water cooled V type twin cylinder 800cm3 91 61 5mm 9 5 1 Electric starter Wet sump SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO M...

Page 158: ...chemical additives Do not use oils with a diesel specification of CD or oils of a higher quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher 1 90L 1 67lmp qt 2 01 US qt 2 00L 1 76lmp qt 2 11 US qt 10 2 SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIM...

Page 159: ... Wet element Fuel Type Fuel tank capacity Unleaded gasoline only 29 0L 6 38 lmp gal 7 67 US gal Throttle valve Type quantity Spark plug Type Spark plug gap 0 8 0 9 mm 0 031 0 035 in Clutch type Wet centrifugal automatic SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MA...

Page 160: ...and operation 5 45 5 29 2 866 Chassis Frame type Caster angle Trail Steel tube frame 1 0 26 0mm 1 02 in Tire Type Size Front Rear Tubeless 25 8 12NHS 25 10 12NHS SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIM MASSIMO MASSIMO MASSI...

Page 161: ...ng oil damper Wheel travel Front wheel travel Rear wheel travel 130mm 5 9 in 150mm 6 8 in Electrical Ignition system Generator system Battery type Battery capacity ECU AC magneto U1L 11 12V32Ah Headlight type Krypton bulb SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO ...

Page 162: ... indicator light High range indicator light Low range indicator light LED LED LED LED LED LED LED LED Specified fuses Main fuse Headlight fuse Ignition fuse Auxiliary DC jack fuse Four wheel drive motor fuse Signaling system fuse Backup fuse 30 0A 15 0A 10 0A 10 0A 10 0A 10 0A 10 0A SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO MASSIMO ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MA...

Page 163: ...w 117 279 P0118 Coolant Oil Temperature Sensor Circuit High Voltage or Open KsDGDM_CoolantShortHigh 118 280 P0122 TPS Circuit Low Voltage or Open KsDGDM_TPS_ShortLow 122 290 P0123 TPS Circuit High Voltage KsDGDM_TPS_ShortHigh 123 291 P0131 O2S 1 Circuit Low Voltage KsDGDM_O2_1_ShortLow 131 305 P0132 O2S 1 Circuit High Voltage KsDGDM_O2_1_ShortHigh 132 306 SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO...

Page 164: ...ankNoSignal 337 823 P0351 Cylinder 1 Ignition Coil Malfunction KsDGDM_EST_A_Fault 351 849 P0352 Cylinder 2 Ignition Coil Malfunction KsDGDM_EST_B_Fault 352 850 P0505 Idle Speed Control Error KsDGDM_IdleControl 505 1285 P0562 System Voltage Low KsDGDM_SysVoltLow 562 1378 P0563 System Voltage High KsDGDM_SysVoltHigh 563 1379 P0650 MIL Circuit Malfunction KsDGDM_MIL_Circuit 650 1616 P1693 Tachometer ...

Page 165: ...KsDGDM_ParkNeutralSwitch 850 2128 P0445 CCP short to high KsDGDM_CCP_CircuitShortHigh 445 1093 P0444 CCP short to low open KsDGDM_CCP_CircuitShortLow 444 1092 P0171 BLM Max Adapt Kohler Special KsFDIAG_BLM_MaxAdapt 171 369 P0172 BLM Min Adapt Kohler Special KsFDIAG_BLM_MinAdapt 172 370 P0174 PE System Lean Kohler Special KsFDIAG_PESystLean 174 372 SIMO MASSIMO MASSIMO MASSIMO SSIMO MASSIMO MASSIMO...

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