Masport MADRID Instruction Manual Download Page 5

Masport Inbuilt Gas Fires

- 5 -

19/11/04

5) Inspect the flue system annually for blockage and

any signs of deterioration.

6) If the glass is removed for servicing it must be

replaced before operating the appliance.

7) To prevent injury, do not allow anyone who is

unfamiliar with the heater to operate it.

8) Always turn off the gas valve before dismantling

for cleaning. For relighting, refer to lighting
instructions. Keep the burner and control
compartment clean by brushing and vacuuming at
least once a year.

9) When cleaning the logs, use a soft clean

paintbrush as they are fragile and easily damaged.

10) Clean the appliance with a damp cloth (never when

unit is hot). Never use an abrasive cleaner. The
glass should be cleaned with a gas fireplace glass
cleaner.

11) Check the flames of the burner periodically,

making sure they are not lifting or floating. If there
is a problem call an authorised Technician.

ELECTRICAL REQUIREMENTS

Piccolo
No mains voltage electric power supply is required for
the gas control to operate, but a 240-Volt AC supply is
required for the fan. Plug the 3-pin plug into a suitable
receptacle. Do not cut the earth terminal off under any
circumstances.

Sofia & Madrid
Mains voltage electric power supply is required for the
gas control to operate on these models. A 240-Volt AC
power cord is connected to the control system. Plug the
3-pin plug into a suitable receptacle. Do not cut the
earth terminal off under any circumstances.

When connected with 240 volts, all appliances must be
electrically earthed in accordance with local codes.

INSTALLATION REQUIREMENTS
FOR MASONRY FIREPLACES

SEE PAGE 10 FOR ZERO CLEARANCE
INSTALLATIONS IN TIMBER STRUCTURES

For safe installation the following matters must be
attended to;

  The fireplace and chimney must be thoroughly

cleaned and checked for soundness.

  The chimney must not connect to a solid fuel

burning fireplace.

  The fireplace recess must have a non-metallic heat

resistant surround (e.g. masonry) extending at least
520mm each side of the recess centreline and up at
least to the mantel above the fireplace recess.

  A flue pipe or flexiliner must be fitted right up the

chimney to exit at the top and it must be terminated
with an approved gas cowl.

INSTALLATION SEQUENCE

The Masport Gas Fires are  installed in the steps as
listed below. Detailed instructions follow.

1) Check the clearances to ensure that the fire will fit

the fireplace recess and that  the required
minimum clearances to combustibles will be
maintained. (See page 6) Also check ventilation
requirements.

2)  Prepare the fireplace recess. The base of the

fireplace must be levelled, by for example
grouting, to prevent vibration from possible fan
imbalance. The base of the gasfire must be sitting
on this flat surface.

3)  Remove the fascia assembly from the firebox

cabinet.

4) Install the flue or flexi-liner in accordance with AG

601 or NZS 5261, refer to instructions provided
with the Masport flue kit.

5) Install the gasfire into the fireplace recess and

connect to the flue system. See page 7.

6) Make the gas connection (see page 7) and the

electrical connection.

7) Re- install the fascia and switches (if any).

8) Remove the glass or window assembly and install

the logs and embers.  See pages 8 & 9.

9) Re-install the glass or window assembly. See

pages 8 & 9.

10) Install louvres or grilles.

11) Final check: Before leaving, the installer must

ensure that the appliance is operating correctly.
This includes:

a)  Checking the injector pressure. See page 9.

b) Adjusting the primary air, if required, to ensure

that the flame does not deposit carbon on the
components.

c) Ensuring that the flue is drawing correctly.

d) Instructing the customer in the correct operation

of the appliance.

e) Leaving these instructions with the customer.

f)  Issuing a certificate of compliance.

Summary of Contents for MADRID

Page 1: ...Masport Inbuilt Gas Fires 1 19 11 04 590488 ...

Page 2: ...int yourself with these instructions and the many features of your Masport Fire This book contains important information Please keep it in a safe place for future reference Sofia Madrid Piccolo THE INSTRUCTIONS IN THIS MANUAL APPLY TO MASPORT INBUILT GAS FIRES PICCOLO SOFIA AND MADRID Piccolo Sofia EIS Madrid ECS EIS Electronic Ignition System ECS Electronic Control System TABLE OF CONTENTS 363 11...

Page 3: ...Bay front removal 9 Log and ember placement 9 Gas pressure test 9 Optional remote control 10 ZERO CLEARANCE INSTALLATIONS In room structures 10 11 12 13 External structures 14 OPERATING Operating instructions 14 Operating procedure 14 Piccolo 14 EIS 15 ECS II 15 16 The first few fires 16 Fan operation 16 Normal operating sounds 16 MAINTENANCE General maintenance instructions 17 Servicing instructi...

Page 4: ...d Technician For contact details of authorised Masport Technicians in your locality please contact the retailer from whom the appliance was purchased FOR YOUR SAFETY This appliance requires air for proper combustion Always provide adequate combustion and ventilation air The guard is fitted to this appliance Australia only to reduce the risk of fire or injury from burns and no part of it should be ...

Page 5: ...aned and checked for soundness The chimney must not connect to a solid fuel burning fireplace The fireplace recess must have a non metallic heat resistant surround e g masonry extending at least 520mm each side of the recess centreline and up at least to the mantel above the fireplace recess A flue pipe or flexiliner must be fitted right up the chimney to exit at the top and it must be terminated ...

Page 6: ...accept the firebox outer case Clear away any loose rubble and inspect before installing the fireplace The base of the fireplace must be levelled by for example grouting to prevent vibration from possible fan imbalance For shallow fireplace recesses an optional deep fascia is available which reduces the 490mm requirement to 390mm NON MASONRY FIREPLACE INSTALLATIONS Zero Clearance A Zero Clearance K...

Page 7: ...ards and outwards 4 Then remove the two screws holding the top sliding panel one is located at each side of the fire The top front section of the case can now slide out as illustrated to increase access 5 Attach the flue to the flue spigot The flue spigot of the appliance will fit inside a standard flue and may be fastened directly to the flue by sheet metal screw or a B Vent single wall flue conn...

Page 8: ...o top centre terminal Yellow wire to bottom terminal 4 Connect the burner ON OFF wires blue and black to the top switch in the following positions See drawing Blue wire to upper terminal Black wire to lower terminal 5 Ensure that the wires are away from the side of the fireplace The power cord should be run behind the fascia panel and out through the slot in the side of the fascia The rubber gromm...

Page 9: ... Centre log 3 The Left Front log 4 The Right Lower log Place the right Upper log on top of the hollow in the right Lower log as illustrated maintaining the 130 dimension shown to the rear of the firebox Place the Top log positioned as shown with its butt end sitting against the raised front lip of the burner Verify the correct distances to the right side of the firebox 4 Spread embers between and ...

Page 10: ...ces are for fire hazard only Wall surfaces directly above the heater may reach 85 degrees C so materials such as wallpaper and water based paint may be adversely affected For durability of finishes and surfaces contact the relevant manufacturer Masport accepts no responsibility for the deterioration of surfaces or finishes PROCEDURE FOR IN ROOM INSTALLATIONS 1 Inspect the house construction to ver...

Page 11: ...the enclosure and the flanges of the outer steel cabinet to bring the flanges in line with the outer surface of the decorative finish 8 If a mantelshelf is being fitted it must extend no more than 200 mm and its undersurface must be at least 1060mm above the floor or at least 305mm above the top of the fascia if the base of the heater is raised above floor level Please note that the mantelshelf de...

Page 12: ... cabinet 15 Slide the firebox cabinet into the outer cabinet and secure the seismic restraint brackets to the cabinet flanges 16 Make the gas connection as detailed on Page 7 17 Fold the flow spreader plate along the line of the slots with the two mounting lugs facing toward each other until the distance between the mounting holes is 116mm 18 Slide out the top front section of the firebox cabinet ...

Page 13: ...ures All fascias use a new top panel 25 Offer this assembly into approximately its final position and attach the wiring looms as detailed on Page 8 26 Fit the fascia using two screws each side into the firebox cabinet 27 Lower the top fascia rail prongs into the fascia uprights ensuring the assembly is firmly in position and confirming that the top rail engages in the channel formed in step 11 at ...

Page 14: ...ondensation will fog the glass This condensation is normal and will disappear in a few minutes as the glass heats up DO NOT USE THE HEATER WITH THE GLASS ASSEMBLY REMOVED OPERATING PROCEDURE PICCOLO LIGHTING IMPORTANT The gas control knob cannot be turned from PILOT to OFF unless it is partially depressed 1 If the control knob is in the OFF position proceed to Step 4 2 Push in gas control knob and...

Page 15: ...out 10 minutes on full flame height EIS FAN The fan operates by using the bottom of the 3 rocker switches on the left hand side of the fascia To select the desired fan speed operate the rocker switch The fan has 2 speeds a high speed for more rapid air movement and a low speed EIS models are fitted with a thermodisc fan control This means the fan will operate only when the heater is up to operatin...

Page 16: ...peeds and OFF setting LOW MED HIGH OFF LOW etc Turn the fan OFF by pressing the FAN button while the fan is in its HIGH speed setting Fan speed settings are displayed to the right of the fan symbol by up to three wavy lines and a number The more lines the faster the fan speed NOTE Your fan may be fitted with an internal heat operated switch Thermodisc to prevent it blowing cold air This means that...

Page 17: ...R NEAR THE APPLIANCE SERVICING INSTRUCTIONS Routine maintenance schedule Servicing must be carried out only by authorised personnel Your Masport heater must be checked yearly by an authorised Technician This periodic maintenance should cover the following points 1 Keep the burner and control compartment and any air entry points clean by brushing and vacuuming Always turn the gas valve to OFF befor...

Page 18: ...eps replace the retainers and fasten with the nuts but do not over tighten as this can break the glass 6 Refit the window to the fire and check the seal FLUSH GLASS REPLACEMENT Remove the glass by following the instructions on page 8 Fit the new glass replacing the gaskets if necessary FAN MAINTENANCE If your fan requires maintenance or replacement access is via the panel on the rear wall of the f...

Page 19: ...f the combustion air entry slots under the heater are obstructed or the aeration air inlets are clogged with lint Any flame lifting floating or lighting back should be checked by an authorised Masport gas fire Technician After a period of time the inside of the glass may require cleaning To do this carefully remove the glass See Glass Removal and Assembly pages 8 9 and clean the inside surface wit...

Page 20: ...RMER RELAY 8 1 9 7 8 12 ORANGE BLUE TO 8 NINE PIN SOCKET RED TO 6 PIN SOCKET WH TO 6 PIN SOCKET BLUE FORK TO 10 BRN 6 3 REC TO 7 BRN 4 8 REC TO 14 BRN STRIPPED TO 2 RED STRIPPED TO 4 Y GN X2 TO E MAINS IN BRN TO 9 BLU TO 10 Y GN TO E 6 5 SIX PIN SOCKET RED TO 9 PIN SOCKET WH TO 9 PIN SOCKET BROWN TO 8 Y GN TO E BLACK WHITE BLUE GREEN FAN EARTH POST Fan Mount RED YEL GN COVER RED High WHITE Med THE...

Page 21: ...S IN FAN EARTH ELECTRODE CONTROL BOX THERMO STAT LINK EC SIIIB SCHEM A TIC ELECTRICAL LAYOUT 9 PIN PLUG MODULATOR LEADS 6 PIN PLUG 3 CORE VALVE LEAD THERMODISC APPROXIMATE AERIAL SHAPE CONTROL BOX RECEIVER AERIAL Direction is IMPORTANT ECS II IB SCHEMATIC ELECTRICAL LAYOUT ECS II IGNITION LOOM WIRING ...

Page 22: ...an extended period Propane and ULP gases Bleed pipeline or persist with starting attempts Incorrect lighting procedure No gas supply at heater Pilot filter or jet blocked Piccolo No fuel in LPG system Follow the instructions in this manual Check for closed gas valve s or faulty gas supply lines Replace filter in control valve clean jet Replenish LPG supply Pilot stays alight Piccolo but burner wil...

Page 23: ...ressure at test point Arrange logs embers correctly A white coating forms inside the glass Residues in new logs being burned off Follow glass cleaning directions under Cleaning Instructions Fan hums but there is poor air circulation Dirty fan impeller Disconnect electrical power Remove and clean fan impeller Fan will not run No power to fan Make sure fan plug is firmly home and that fan switch is ...

Page 24: ...SERVICED BY INSTALLED BY ____________________________ DATE ____________________________ Masport Gasfires are manufactured in New Zealand by MASPORT LTD 1 37 MT WELLINGTON HIGHWAY P O Box 14 349 Panmure Auckland New Zealand A G A Approvals Piccolo Sofia Madrid All Certificate No 6361 ...

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