Masport MADRID Owner'S Manual & Installation Manual Download Page 5

Masport Inbuilt Gas Fireplace

- 5 -

IMPORTANT:
SAVE THESE INSTRUCTIONS

The Masport Gas Fire must be installed in accordance
with  these  instructions.  Carefully  read  all  the
instructions  in  this  manual  first.  Consult  the  "authority
having jurisdiction" to determine the need  for  a  permit
prior to starting the installation.

Note:

Failure  to  follow  these  instructions  could
cause  a  malfunction  of  the  heater,  which
could result in death, serious bodily injury,
and/or  property  damage.    Failure  to  follow
these  instructions  may  also  void  your  fire
insurance and/or warranty.

WARNING.

Installation
Installation must be carried out by a registered installer
who,  on  completion  of  the  installation,  must  issue  a
certificate  of  compliance,  in  accordance  with  national
and/or local codes.  If a certificate of compliance is not
issued then the Masport warranty may be void.

Warranty Repair & Annual Servicing
Warranty  repair  work  must  be  carried  out  by  a
recognised  Masport  gas  fire  Technician.  It  is
recommended  that  recognised  Masport  gas  fire
Technicians are also used to carry out annual servicing
requirements  (particularly  during  the  warranty  period).
For  contact  details  of  authorised  Masport  Technicians
in  your  locality,  please  contact  the  retailer  from  whom
the appliance was purchased.

The  heater  must  be  installed  according  to  these
instructions  and  in  compliance  with  all  relevant
building,  gas-fitting,  electrical  and  other  Statutory
Regulations  (eg.  AS  5601  (AG-601),  NZS  5261).  Any
shortcomings in  the  appliance  and  flue  installation  will
be  the  responsibility  of  the  installer,  and  Masport  Ltd
will  not  be  accountable  for  any  such  failings  or  their
consequences.

This appliance must not be installed in a mobile home.

The appliance must be checked and serviced yearly by
an Authorised Technician.

FOR YOUR SAFETY

This  appliance  requires  air  for  proper  combustion.
Always  provide  adequate  combustion  and  ventilation
air.

The guard is  fitted  to  this  appliance  (Australia  only)  to
reduce the risk of fire or injury from burns and no part
of  it  should  be  permanently  removed.  For  the

protection of young children or the infirm, a secondary
guard is required.

Do not place articles on or against this appliance.
Do  not  use  or  store  flammable  materials  near  this
appliance.
Do  not  spray  aerosols  in  the  vicinity  of  this  appliance
while it is in operation.

GAS PIPE TESTING

The  appliance  must  be  isolated  from  the  gas  supply
piping  system  by  closing  its  individual  manual  shutoff
valve  (not  supplied  with  heater)  during  any  pressure
testing  of  the  gas  supply  piping  system  at  test
pressures equal to or greater than 6 kPa.

SPECIFICATIONS

Gas Consumption:

35MJ/h

Fuel:

Natural Gas or LPG

Electrical:

230-250 volts AC system

Fan:

2 speed

Logs:

Ceramic fibre, 6 per set

Before  installation  commences,  check  the  data  plate
on  the  appliance  to  verify  that  it  is  the  correct  type  to
suit your gas and also that the gas consumption rate is
correct for your application.

IMPORTANT REQUIREMENTS

Installation must be carried out by a registered installer
who,  on  completion  of  the  installation,  must  issue  a
certificate  of  compliance,  in  accordance  with  national
and/or local codes.  If a certificate of compliance is not
issued then the Masport warranty may be void.

1) The appliance  installation  must  conform  with  local

codes or in the absence of local codes, to AG601,
NZS5261.

2) The  appliance  must  be  inspected  before  use  and

at  least  annually  by  an  authorised  Technician.
More  frequent  cleaning  may  be  required  due  to
excessive  lint  from  carpeting,  bedding  material,
etc.    It  is  imperative  that  control  compartments,
burners  and  circulating  air  passageways  of  the
appliance  are  kept  clean  and  free  from  excessive
lint.

3) See 

general 

construction 

and 

assembly

instructions.  This  appliance  may  only  be  installed
in  a  vented,  non-combustible  fireplace.  The
appliance  flue  should  be  enclosed  when  installed
or  passing  through  a  living  area,  where  children
may come in contact with it.

Summary of Contents for MADRID

Page 1: ...Masport Inbuilt Gas Fireplace 1 ...

Page 2: ...ease take time to acquaint yourself with these instructions and the many features of your Masport Fire This book contains important information Please keep it in a safe place for future reference Sofia Madrid Piccolo THE INSTRUCTIONS IN THIS MANUAL APPLY TO MASPORT INBUILT GAS FIRES PICCOLO SOFIA AND MADRID Piccolo Sofia Madrid EIS EIS Electronic Ignition System 363 116 590 964 GAS INLET CONNECTIO...

Page 3: ...Fascia Installation Sofia Madrid 9 Piccolo 10 Glass Removal Flush Front 11 Bay Front 11 Contents Page Log Ember Placement 12 Gas Pressure Test 12 Optional Wall Thermostat 13 Optional Remote Control 13 Operating Instructions Operating Instructions 13 Lighting Procedure 13 Shutdown Procedure 14 The First Few Fires 14 Fan Operation 14 Normal Operating Sounds of Gas Appliances 15 Maintenance General M...

Page 4: ... it must be replaced by the manufacturer or its service agent or a similarly qualified person in order to avoid a hazard EIS WIRING DIAGRAM VALVE FLAME SENSOR SPARK ELECTRODE FAN THERMODISC EARTH ELECTRODE FASCIA EARTH WIRE CONTROL BOX THERMO STAT LINK EIS SCHEMATIC ELECTRICAL LAYOUT CONTROL PANEL MAINS IN 9 PIN PLUG MODULATOR LEAD 6 PIN PLUG Blue Yel Vi Red Blk Blk VALVE LEAD FIRE OFF ON FIRE LO ...

Page 5: ...equate combustion and ventilation air The guard is fitted to this appliance Australia only to reduce the risk of fire or injury from burns and no part of it should be permanently removed For the protection of young children or the infirm a secondary guard is required Do not place articles on or against this appliance Do not use or store flammable materials near this appliance Do not spray aerosols...

Page 6: ... these models A 240 Volt AC power cord is connected to the control system Plug the 3 pin plug into a suitable receptacle Do not cut the earth terminal off under any circumstances When connected with 240 volts all appliances must be electrically earthed in accordance with local codes INSTALLATION SEQUENCE The Masport Gas Insert is installed in the steps as listed below Detailed instructions follow ...

Page 7: ...fireplace recess for the Masport Inbuilt Gasfires is shown in the following diagram Masonry fireplaces Measure the fireplace recess and remove bricks as necessary to accept the firebox outer case Clear away any loose rubble and inspect before installing the fireplace For shallow fireplace recesses an optional deep fascia is available which reduces the 490mm to 390mm NON MASONRY FIREPLACE RECESS ZE...

Page 8: ...oning and fixing the flue is limited greater access can be provided by first removing the top louvre or grille by lifting it upwards and outwards 4 Then remove the 2 screws holding the top sliding panel one is located at each side of the fire The top front section of the case can now slide out as illustrated to increase access 5 Attach the flue to the flue spigot The flue spigot of the appliance w...

Page 9: ...in the following positions See Fig 2 Black wire to top centre terminal Yellow wire to bottom terminal 6 Connect the burner ON OFF wires blue and black to the top switch in the following positions See Fig 2 Blue wire to upper terminal Black wire to lower terminal BLACK BLUE BLACK BLACK YELLOW VIOLET RED FIRE OFF ON FIRE HIGH LOW FAN HIGH OFF LOW Fig 2 7 Ensure that the wires are away from the side ...

Page 10: ...panels Using the flat head screws provided attach the side panels to the top panel the holes in the top panel are slotted to provide fascia width adjustment See Diagram 1 Diagram 1 Rear View Do NOT tighten the screws completely at this point 3 Next the Fascia stiffener is attached to the Fascia using the screws provided See Diagram 1 4 If not already fitted push the Masport logo badge into the hol...

Page 11: ...emove the top glass trim 3 Remove the 2 black cover trims one at each side of the glass by lifting them upwards and then out Refer to diagram 2 Pull the top of the trim forward before the bottom 4 This will now free the glass for removal from the fire and give access to the logs burner etc Diagram 2 BAY FRONT REMOVAL 1 Remove the top grille by lifting it upwards and outwards to clear the retaining...

Page 12: ...shown with its butt end sitting against the raised front lip of the burner Verify the correct distances to the right side of the firebox 5 4 Spread embers between and under the logs no further than 50 mm back from front lip of burner and also on the floor of the firebox at each side of the burner Do NOT block the ventilation slots in the burner Embers can be placed down the sides to hide the black...

Page 13: ...lass removed 5 Verify that the flue and the flue cap are unobstructed 6 Verify log placement If the pilot or ignition electrodes cannot be seen when lighting the unit the logs or the embers have been incorrectly positioned 7 The unit should never be turned off and on again without a minimum of a 60 second wait 8 Each time the appliance is lit condensation will fog the glass This condensation is no...

Page 14: ...sired to turn off the fan immediately If not manually switched off the fan will automatically turn off once the appliance has cooled to a point where no more useful heat can be produced 3 Disconnect all electric power and gas to the appliance if service is to be performed THE FIRST FEW FIRES The first few fires in your stove are part of the curing process When first operated the unit will release ...

Page 15: ... valve to OFF before cleaning When cleaning the logs use a clean soft paintbrush as the logs are fragile and easily damaged 2 Clean the appliance glass and louvres with a damp cloth only when it is cold Never use an abrasive cleaner The gold louvres will be scratched if abrasives are used to clean them The heater is finished in a heat resistant paint and should only be refinished with heat resista...

Page 16: ...h a damp cloth DO NOT use abrasive materials or chemical cleaners as they will harm the finish and void the warranty Clean any fingerprints off before turning the unit on If the top louvres start to discolour check the glass gasket seal and replace if necessary Glass Replacement Your Masport stove is supplied with high temperature 5 mm Neoceram ceramic glass that will withstand the highest heat th...

Page 17: ...work Remove the main injector and discard 7 Reinstall the new LP injector marked 1 7 and tighten Again avoid twisting the pipe work 8 Reinstall the burner Ensure that the aeration shutter on the burner is fully open 9 Reverse steps 4 3 2 10 Check for gas leaks 11 Reset high and low pressures refer to page 12 12 Check operation at high and low settings CLEANING INSTRUCTIONS The outside of the fasci...

Page 18: ...gas valve s or faulty gas supply lines Replace filter in control valve clean jet Replenish LPG supply Burner will not light EIS models Thermostat if fitted is switched to OFF or set to a low temperature Thermostat defective or thermostat wiring to heater is faulty Check thermostat setting Switch to ON or turn to a higher temperature If wiring is undamaged and the connections are sound at each end ...

Page 19: ... glass cleaning directions under Cleaning Instructions Fan hums but there is poor air circulation Dirty fan impeller Disconnect electrical power Remove and clean fan impeller No power to fan Make sure fan plug is firmly home and that fan switch is not in the OFF position Check that the power socket works with another appliance Fan will not run Thermodisc not activated EIS models Wait until heater ...

Page 20: ...VICED BY INSTALLED BY ____________________________ DATE ____________________________ Masport Gasfires are manufactured in New Zealand by MASPORT LTD 1 37 MT WELLINGTON HIGHWAY P O Box 14 349 Panmure Auckland New Zealand A G A Approvals Piccolo Sofia Madrid All Certificate No 6361 ...

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