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Mash Black seven, User Manual

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Table of Contents 

 

Specifications 

Seventy Five / Café Racer / Black seven

 ............................................................. 

8 

Chapter 1 

User Instructions

 ............................................................................................. 

11 

Chapter 2 

Location of main components and controls

 ................................................... 

13 

Chapter 3 

Controls and instrumentation

 ......................................................................... 

14 

Chapter 4 

Recommendations on fuel and engine oil

 ...................................................... 

24 

Chapter 5 

Running-in of new motorcycle

 ........................................................................ 

26 

Chapter 6 

Inspection before driving

 ............................................................................... 

28 

Chapter 7 

Essentials of driving

........................................................................................ 

29 

Chapter 8 

Inspection and maintenance

........................................................................... 

33 

Chapter 9 

Measures to reduce pollution

 ........................................................................ 

56 

Chapter 10 

Troubleshooting

 ............................................................................................. 

57 

 

Chapter 11 

Storage method

 ............................................................................................. 

61 

Summary of Contents for Black seven

Page 1: ...User Manual...

Page 2: ...e new owner of a MASH which embodies a new spirit a new trend a motorcycle with a cool new look and new design philosophy Vintage a new concept synonymous with freedom Please read this manual thorough...

Page 3: ...specific running in method please refer to Running in of a new vehicle Please carefully read the manual and strictly observe all instructions Special attention should be paid to the contents emphasiz...

Page 4: ......

Page 5: ...al means of transport but It can also give you huge driving pleasure Before riding your motorcycle for the first time please become familiar with all stipulations and requirements mentioned in this in...

Page 6: ...3 Chapter 3 Controls and instrumentation 14 Chapter 4 Recommendations on fuel and engine oil 24 Chapter 5 Running in of new motorcycle 26 Chapter 6 Inspection before driving 28 Chapter 7 Essentials of...

Page 7: ...ion CDI Speed max 95 km h Spark plug CR7E Battery 12V8Ah Front tire 110 70 17 Rear tire 130 70 17 Oil engine SAE10W 30 Oil engine quantity 1 000 ml Length Width Height 1 990 720 1 115mm Wheelbase 1 34...

Page 8: ...peed max 95 km h Spark plug CR7E Battery 12V8Ah Front tire 90 90 17 Rear tire 110 80 17 Oil engine SAE10W 30 Oil engine quantity 1 000 ml Length Width Height 1 970 720 1 115mm Wheelbase 1 340mm Ground...

Page 9: ...Speed max 95 km h Spark plug CR7E Battery 12V8Ah Front tire 110 70 17 Rear tire 130 70 17 Oil Engine SAE10W 30 Oil engine quantity 1 000 ml Length Width Height 1 970 720 1 115mm Wheelbase 1 340mm Grou...

Page 10: ...nment Understand what is a safe speed Ride at all times at a speed which is consistent with the prevailing weather conditions road conditions and your skill level Keep within safe parameters when judg...

Page 11: ...on of metal nameplate The chassis number or VIN code and engine number are necessary for registration of your motorcycle The numbers are also needed when ordering components or spare parts Write the n...

Page 12: ...fuse box Spark plug Front Footrests Brake pedal Drain plug Front wheel Rear wheel gear lever Air filter Injector Central side Left side Right side Ignition switch Speedometer RPM indicator Speedometer...

Page 13: ...ut the other in a safe place for future use Instrumental panel 1 Reset counter 2 Speedometer Miles Km h 3 General Odometer Indicates the total distance traveled by the motorcycle since its first use 4...

Page 14: ...ndicator lamp When the head light is in high beam the indicator is lit 7 Trip mileage recorder Indicates the distance traveled on a day or a partial area 8 Indicator neutral mode Light is on when in n...

Page 15: ...key cannot be removed in this position Lock the handlebar Position In order to lock the handlebar turn the bar to the left then insert the key Rotate it clockwise to full stop to lock the steering Ni...

Page 16: ...e high and low beam settings 3 Turn signal switch Used to switch on the indicator lights Move the switch left to illuminate the left indicator set and to the right for the right hand indicators Before...

Page 17: ...witch in this position during driving 2 Front brake lever To apply the front wheel brake slowly apply the brake lever on the right handlebar When the brake lever is pulled the rear brake light will be...

Page 18: ...e The fuel tank cap can be removed together with the key To replace the cap align the arrow on the cap and press the cap together with the key into the fuel tank cap hole until a click sound is heard...

Page 19: ...a gear Owing to the ratchet mechanism you cannot move more than one gear up or down in one operation To shift from 2nd gear to low gear or from low gear to 2nd gear the neutral position is passed wit...

Page 20: ...ally in neutral position When engaging into a low gear during high speed driving the engagement of clutch may make a sudden increase in engine speed Before engaging a low gear slow down the motorcycle...

Page 21: ...side stand and turn the spring tension ring to the required position The first stage is the softest and the fifth stage is the hardest The second stage is as the factory setting Warning If you park th...

Page 22: ...22 Original factory setting Tool kit The tools box is right of side cover To open the box insert the ignition key and turn it clockwise and take down the box cover...

Page 23: ...of proper viscosity should be used according to local air temperature There are three viscosity levels suitable for the engine namely SAE15W 40 SAE10W 30 and SAE5W 30 Refer to the figure on the next p...

Page 24: ...engine oil is a major factor affecting the service life of the engine Replace the engine oil according to the maintenance period stated in the maintenance table please refer to Page 33 When driving in...

Page 25: ...ood fitting This is every important but do not apply excessive load to the engine Avoid driving at a low speed Running at a low engine speed with light load can only polish the parts but cannot get a...

Page 26: ...26 Performing the initial service at the recommended 1000 km can guarantee a long engine life and the best engine performance...

Page 27: ...r Proper oil level Brake 1 Check clearance of rear brake pedal 2 Not spongy feeling 3 No leakage Indicators Neutral gear gear position oil level indicators or turning signal indicators Accelerator 1 P...

Page 28: ...Observe the traffic laws and speed limit Engine starting Make sure the fuel switch is in open position and the engine shutdown switch in position Insert the ignition key in ignition switch and turn i...

Page 29: ...used for a long time can suffer deterioration in fuel condition which can lead to poor starting Check and replace if necessary Cold engine There is no choke because the engine has a fuel injection sy...

Page 30: ...he same time pull the clutch lever and shift the gear lever to the next gear position Release the clutch lever and smoothly rotate the accelerator to gain speed In this way the highest gear can be eng...

Page 31: ...t brake or rear brake only This can cause skidding and loss of control On wet highways or other dull road surfaces and during turning be extremely careful to apply the brake gently Hard braking on loo...

Page 32: ...l components and require professional skills to repair In the light of safety it is advisable for the inspection and maintenance to be done by your dealer and their qualified maintenance staff Be sure...

Page 33: ...e clearances I I I Air filter I R R Oil hose R R R Oil filter strainer C C C Chassis bolt and nut T T T Brakes I I I Front forks I I Tyres I I I Driving chain I I I Steering gear I I I Rear shock abso...

Page 34: ...dometer gear case and wheel bearing Grease 2 Brake pedal Grease or Engine oil 1 2 Steering gear Lubricate every two years or every 10 000 km Reference IPONE 1 Spray Cables 2 Multifonction grease 3 Spr...

Page 35: ...by using an electrolyte hydrometer Safety 1 Electrolyte contains strong acid and shall be prevented from contacting the skin During operation wear safety helmet and safety clothing Once the battery ha...

Page 36: ...nt of water or milk 4 Keep away batteries away from reach by children Electrolyte filling Before filling electrolyte remove battery from the vehicle Some models are equipped with a maintenance free ba...

Page 37: ...at the first opportunity The standard spark plug for the motorcycle has been carefully selected and is suitable for most operations If the color of the spark plug is found to be different from normal...

Page 38: ...38 Engine oil The longevity service life of the engine depends on the quality of the oil used the frequency of its replacement and the checking of the oil level...

Page 39: ...l replacement should be carried out when the engine is still warm so as to thoroughly drain the old oil from the engine The method is as follows 1 Park the motorcycle using the central stand 2 Remove...

Page 40: ...oil level to make sure the oil quantity is correct 5 Start the engine and allow it to run at idle speed for several seconds 6 Stop the engine and wait about one minute before checking the fluid level...

Page 41: ...very important for safe riding Be sure to have regular inspections of the brake system by a qualified technician Front brake For the brake the distance from brake off status to braking action is know...

Page 42: ...ft over in the last maintenance because moisture may get into the old fluid Only SAE J1703 brake fluid should be used Pay attention not to splash hydraulic oil to paint or plastic surfaces to prevent...

Page 43: ...ld be replaced with a new MASH approved parts Do not drive immediately after replacing a new disk brake lining Press the braking grip several times to allow the brake lining to fully extend or until p...

Page 44: ...ke Adjusting the rear wheel brake pedal The rear brake is a disc brake To adjust the rear wheel brake pedal turn the pedal to the most comfortable position by turning the clamping nut 1 Once the posit...

Page 45: ...ng performance at all times In the event of a brake fluid leak contact your MASH dealer In the event of a braking problem contact your Mash dealer Brake Fluid Type DOT4 Rear brake light switch Rear br...

Page 46: ...l system In case of any trouble with the electrical system check the fuse first If the fuse is blown replace it with the spare fuse 15A in the fuse box Precaution Always replace the blown fuse with a...

Page 47: ...ogged by dust the engine power may reduce and the intake resistance may increase The fuel consumption will also increase Therefore the air filter element should be checked and cleaned every 3000 km as...

Page 48: ...Never twist the filter element to avoid damage 3 Soak the filter element in engine oil tank and squeeze oil out keeping it slightly wet Reference IPONE AIRFILTER CLEAN LIQUIDE FILTER OIL Precaution Du...

Page 49: ...s and equipment If the EFI lamp is switched on it s necessary to go to an authorized Mash dealer for diagnostics Warning Never start the engine without the air filter installed The air filter element...

Page 50: ...adjustment is made by adjusting the tension of the cable from the clutch lever to the clutch operating lever on the engine The cable clearance measured at clutch lever shall be 4 mm If the clutch cabl...

Page 51: ...the lock nut 1 and the ring 5 then wrap them with the rubber sleeve 3 Adjustment of driving chain 1 Adjusting bolt 2 Locking nut 3 Mark 4 Rear wheel shaft nut To adjust 1 Park the motorcycle with cen...

Page 52: ...fter Besides regular checks make sure to check the tyre air pressure from time to time to ensure maximal safety and long life Tyre pressure A low tyre pressure may intensify tire wearing and badly aff...

Page 53: ...to 1 6 mm or less it is advisable to replace the tyre When the tread pattern of rear wheel is reduced to 2 mm or less replace the tyre with a new one Problems may occur if a non standard tyre is fitte...

Page 54: ...oise pollution please follow the points below Use unleaded gasoline 95 or 98 Do not use fuel SP95 E10 Observe any abnormal engine noise and stop immediately if you suspect a fault has developed Ride s...

Page 55: ...eck the ignition system Smoking is strictly prohibited during fuel system checking 1 Remove spark plug and connect it with the high voltage cable 2 Turn the ignition switch to ON position and the engi...

Page 56: ...with your distributor in advance If the motorcycle is still in warranty period be sure to contact your distributor before making any attempt to repair by yourself Tampering with the vehicle in warrant...

Page 57: ...clean and dry it Replace spark plug Clean out carbon deposit Adjust the gap Normal sparking to spark plug poor cylinder compression Leaking cylinder head gasket Loose spark plug Seized piston ring Ex...

Page 58: ...fuel intake system Crankcase leakage Clean or replace fuel line Replace the seal Overheat engine Low gear driving over a long time Over loaded driving or long time driving with heavy load Unqualified...

Page 59: ...ring the motorcycle empty the fuel tank Gasoline used in motorcycle is highly inflammable and even explosive under certain conditions Therefore never allow the motorcycle to get close to any fire Neve...

Page 60: ...tery has whitened plates and if it cannot be restored even after recharging it means the service life has come to an end Steps for returning a stored bike to service 1 Clean the entire motorcycle 2 Re...

Page 61: ...re publishing Owing to improvement or other changes the contents of the manual may differ from actual conditions The company reserves the right of modification at any time Product specifications and p...

Page 62: ...www mashmotors com Your MASH Stockist mash motors fr...

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