Mase MPF 16-22 Use And Maintenance Manual Download Page 26

MPF 16-22

      

- 26

GB

GB

1

2

3

2

4

The batteries develop a highly explosive gas. It is
recommended not to smoke nor cause sparks in the
vicinity, in particular during charging.
Wear protective goggles. When dismantling the battery,
disconnect the negative cable (-) first.

When remounting it, connect the positive cable (+) first.

6.8 S

UCTION

 

GRID

 

AND

 

VENT

 

CLEANING

Always check cleanliness of the air suction grids and vents
(Ref. 1,2,3,4).
These must be free of elements which obstruct regular
cooling air flow (leaves, paper, cloths, etc.).

(1) = The regularity of these operations can vary

depending on engine use and the ambient
conditions in which it operates.

(2) = These operations must be carried out annually even

when the specified operating hours have not been
reached.

(3) = Maximum period, with high-quality fuel; it may vary

depending on fuel .

(4) = Change after the first 50 hours of service (running-in)
(5) = If fuel with a sulphur content of more than 0.5% in

used, the engine oil change intervals must be halved

6.10 P

ERIOD

 

OF

 

INACTIVITY

If the generator is not to be used for a long period of time,
the following operations must be carried out.

• Completely empty out the fuel tank.
• Change the engine oil.
• Clean the air filter.
• Disconnect the battery cables.  We recommend you

recharge the battery every month in order to prevent it
from going completely flat which, sometimes,
compromises its integrity.

• Clean the outside of the generator, removing all dust

and impurities.

• Cover the generator with a nylon sheet and store it in

horizontal position in a dry and ventilated place.

6.9 S

CHEDULED

 

MAINTENANCE

 

TABLE

The check indicated in this section can be carried out either
by the workshop or by machine user.

CHECKS

REGULARITY

Check oil level sump

daily

Check water level in radiator (1)

daily

Check air cleaner for clogging (1)

daily

Check radiator/intercooler for restriction (1)

daily

Check electrolyte level in batteries (1) (2)

300 hours

The routine maintenance operations, must be carried out by
qualified personnel who have the appropiate equipment and
protections.

ROUTINE MAINTENANCE    

#

REGULARITY

Change engine oil (2 - 4 - 5)

300 hours

Change oil filters (2 - 4)

300 hours

Change fuel filter (2)

300 hours (3)

Clean fuel pump filter (2)

300 hours (3)

Adjust drive belt tension (2)

300 hours

Adjust valve clearance

900 hours

Calibrate injectro and possible nozzles replacement

900 hours

Summary of Contents for MPF 16-22

Page 1: ...od 42878 GRUPPO ELETTROGENO MANUALE DI USO E MANUTENZIONE I GENSET USE AND MAINTENANCE MANUAL GB ELEKTROAGGREGATEBRAUCHSANWEISUNGUND WARTUNGSVORSCHRIFTEN D GROUPE LECTROG NE MANUEL D UTILISATION ET D...

Page 2: ...7 3 4 Ventilation 17 3 5 Fuel system 17 3 6 Electrical connection 18 3 6 1 Power Cable sizes 18 3 6 2 Power cable layng 18 3 6 3 Earthing 18 3 7 Outdoorinstallation 19 3 8 Indoorinstallation 20 4 USIN...

Page 3: ...ment The generator you have purchased is the fruit of years of experience in the sector and for the modern conception the strong sizing the materials employees the continuous updatings constitutes an...

Page 4: ...ally by differential effect Skilled person Apersonwithtechnicalknow howorsufficientexperiencetoallowhimtoavoidthedangersinherentinelectricity mase specialised personnel A person able to evaluate the j...

Page 5: ...Indicatesthatparticularattentionmustbepaidinordertopreventseriousriskswhichcould lead to death or possible harm to the health of personnel Aconditionwhichmayoccurduringthelifetimeofaproduct systemorp...

Page 6: ...icians or personnel trained by mase have the necessary knowledge of the generator and the special equipment as well as the experience to carry out any operation in the most economical and reliable way...

Page 7: ...16 22 7 GB GB cod 41781 cod 42119 cod 42118 cod 41775 cod 41777 cod 42349 cod 42351 STOP cod 41776 cod 42353 cod 42346 cod 42861 cod 42348 cod 42119 cod 42112 Cod 46223 1 3 SYMBOLS ON THE GENERATOR GR...

Page 8: ...MaintenanceManualbeforestartingthegenerator The mase SpA has been designed so as to guarantee safe and reliable operation provided that the instructions are followed Otherwise personal injury or damag...

Page 9: ...been restored the generator may explode burn or cause fires in the electrical system of the facility No smoking or use of open flames Do not clean lubricate repair or adjust moving parts Do not exting...

Page 10: ...s or things deriving from inobservance of the safetyregulations Carefully examine the safety warning plates on the generator and respect the relevant instructions 1 5 1 DANGER OF ENTANGLEMENT Do not r...

Page 11: ...hat fuel does not overflow from the engine tank respecting the maximum level In the event of fuel spillage from the tank thoroughly dry and clean the parts involved Check that there are no fuel leaks...

Page 12: ...ticles313and318ofPresidentialDecreeNo 54727 04 55 aswellasChap 11SectionIV oftheCEI64 8regulation Immediatelychangewetoveralls Insulate all the connectors and detached wires Donotleavethepowerterminal...

Page 13: ...directives 98 37 ECandsubsequentamendments Essential machine requirements for safety and health protection Machine directive 73 23 ECandsubsequentamendmentscontainedinthe directive 93 68 EC Guarantee...

Page 14: ...nfigurations 1 For use as fixed installation MPF 16 BA MPF 22 BA 2 With slow trailer with fixed drawbar MPF 16 TM MPF 22 TM It is possible to change from a configuration for fixed installation to mobi...

Page 15: ...2 CONTINUOUS POWER A C kVA 15 20 POWER FACTOR TEMP MAX OF USE C TEMP MIN OF USE C ALTITUDE MAX OF USE mt FREQUENCY Hz EXCITATION Compound Electronic TYPE MANUFACTURER MODEL 3TNV88 4TNV88 COOLING DISPL...

Page 16: ...ver the permitted exposure levels may vary from country to country Nonetheless this information allows the machine user to better evaluate the danger and risk Guaranteed acoustic power level LWA dB A...

Page 17: ...king maximum care to avoid the transmissionofvibrationsandnoisetootherpartsofthe structure 3 3 EXHAUST PLANT 3 3 1 EXHAUST PIPE Theexhaustpipemustconveytheexhaustgastoazone where it will not cause dam...

Page 18: ...e live must be connected to an earthing system The generating sets mounted on bases and control panels are equipped with an earth terminal The sizing of the earth wires to the earthing system and ther...

Page 19: ...em with shed roof For temporary or short term installations the unit may simply be placed on a flat surface For permanent or long term installations it is advisable to prepare a concrete foundation Th...

Page 20: ...e must be apertures of adequate dimensions to ensure continual and efficient recirculation of air Installation of exhaust piping to the exterior of limited length and the fewest possible number of cur...

Page 21: ...imum level Whenrefuellinghasbeencompleted carefullyclosethe fillercap Fuelistoxicandinflammableand mustthereforebekeptinspecialairtightcontainers andstoredininaccessibleplaces Refuelling must be carri...

Page 22: ...tes without applied load so that the internal temperaturesoftheengineandalternatoraregradually reduced 5PROTECTIONSANDWARNINGSIGNALS Thegeneratorsareequippedwithaseriesofprotections whichsafeguarditag...

Page 23: ...osition for a maximum of 20 sec Batt Light 2 Battery charger failure When on red it signals that there is a failure in the battery charger system Oil light 3 low oil pressure protection Whenon red its...

Page 24: ...n in this connection consult the engineuseandmaintenancemanualwhichaccompanies the machine To change the oil in the oil sump first remove the dipstick ref 3 that it serves for facilitating theextracti...

Page 25: ...othefollowing Neverbeatthecartridgetoremovethedirt butusedry compressedair fromtheinsidetotheoutside ataMAX pressure of 2 bar Lightuptheinsideofthecartridgetocheckitsstateand if there are any splits o...

Page 26: ...owing operations must be carried out Completely empty out the fuel tank Change the engine oil Clean the air filter Disconnect the battery cables We recommend you rechargethebatteryeverymonthinordertop...

Page 27: ...plug condition Carry out maintenance or replace it Check the air filter Clean its elements or if necessary replace them There is high smoke emission from the exhaust Check the air filter Clean its ele...

Page 28: ...echnique 8 2 1 LIFTING AND HANDLING WITH CRANE Themachinemustbeliftedandhandledwiththesystems indicatedinthepicture Checkthatthehoistingcablesor chains are homologated or of sufficient capacity and al...

Page 29: ...available for movement In order prevent the machine from rolling on sloping terrain always use anti rolling caps on both wheels ref 1 This model slow drawn trailer is not homologated for road circula...

Page 30: ...The generator is used by persons trained through the use and maintenance manual The installation is carried out according to mase instructions The service procedures are carried out exclusively by ma...

Page 31: ...STARTER MOTOR 12 OUTLET 2P GND 16A 13 OUTLET 2P GND 16A 14 OUTLET 3P N GND 32A 15 OIL PRESSURE SWITCH 16 EMERGENCY STOP BUTTON 17 ROTOR 18 STATOR 19 THERMAL SWITCH 20 THERMAL SWITCH 21 FUEL PUMP 22 T...

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