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1.2  Attached documents

The following documents are an integral part of this
manual.

- EC declaration of conformity;
- Engine use and maintenance manual;
- Installation manual;
- Service manual;
- Warranty certificate;
- Warranty card;

1.3  Machine identification

See FIG.1

1 - Machine code
2 - Year of manufacture
3 - Power factor
4 - Declared frequency
5 -Continuous output
6 - Nominal voltage
7 - Current
8- Serial number

1.4 Safety standards

- Read all the information contained in this manual and in
the installation manual carefully; it is essential for the
correct installation and use of the generator and enables
appropriate action to be quickly taken if it is required.
 - Do not allow unauthorized persons to use the generator
and do not allow anyone to use the generator without
adequate training.
- Prevent children or animals from approaching the gen-
erator while it is in operation.
 - Do not approach the generator or remote control panel
if your hands or any other part of your body is wet as the
generator can be a source of electric shocks if it is
incorrectly used.
 - Switch off and lock out the engine before carrying out
checks on the generator; only expert personnel are
authorized to check the generator whilst it is operating.
 - Do not breath the combustion fumes as they contain
harmful substances.

 

If oil or fuel leaks occur, clean

them thoroughly in order not create a fire hazard.

 

Do not use water to put out fires:

use extinguishers.

2. GENERATOR DESCRIPTION

2.1  Introduction

The IS13.5, 18.5, and 23 series generators have been
designed for easy installation on boats.

The soundproof structure consists of panels in marine
aluminium. These panels provide easy access to the
engine and the alternator for maintenance and inspec-
tions while, at the same time, considerably reducing
sound levels.

The direct-injection 4-stroke diesel engine by Yanmar is
reliable and efficient. The 4-pole synchronous alternator
has no brushes and has an electronic voltage adjuster
(SR7) that guarantees fluctuations from nominal voltage
are no greater than ± 5%. The alternator’s surge capacity
makes the generator ideal for supplying the electric
motors of conditioners, desalination units, compressors,
etc.

IS13.5,18.5 and 23 generators have a local control panel
[fig.1 ref.9] on which the controls and control instruments
are located.

2.2 Generator composition

The generator consists of:
- a sound shield [fig.1 ref.10];
- an engine [fig.1 ref.11];
- an alternator unit [fig.1 ref.12];
- a water - water exchanger [fig.1 ref. 13];
- an air water - exchanger [fig.1 ref.14];
- a support base [fig.1 ref.15];

2.3  Cooling system

The generator engine is cooled by a closed circuit raw sea
water heat exchanger.
The exchanger is in cupronickel and has been specially
designed by Mase to enable the engine  to be used in
marine applications.
When installing it, a wet exhaust system must be
installed to discharg the combustion fumes and the water
that has been used for cooling.

2.4  Control panel

A control panel is located on the generator to enable
checks to be made and the generator to be started and
stopped. An engine overload protection module [fig. 2, ref.
1] manages generator overload protection, cuts out the
engine in the event of a fault, and sends an alarm signal
by means of the warning lights.

14

Summary of Contents for IS13.5

Page 1: ...IS13 5 IS18 5 IS23 19601 USAGE AND MAINTANENCE MANUAL ...

Page 2: ...2 8 1358712 9 10 13 11 12 14 1 3 5 2 4 6 7 8 9 10 11 12 15 1 1 2 3 4 5 6 7 2 ...

Page 3: ...3 2 4 3 1 5 3 2 4 7 6 8 9 3 ...

Page 4: ...1 2 TAB A 2 1 3 4 1 6 7 1 2 3 4 2 3 4 5 6 5 4 ...

Page 5: ...8 1 5 2 3 1 4 10 mm 9 1 3 2 4 3 8 3 16 5 ...

Page 6: ...10 1 2 3 6 ...

Page 7: ...11 7 ...

Page 8: ...12 f 8 ...

Page 9: ...13 9 ...

Page 10: ...14 10 ...

Page 11: ...15 11 ...

Page 12: ...ort circuit and overload shut down 16 4 5 Short circuit and overload shut down for the battery charger DC alternator 16 4 6 Short circuit shut down for the low voltage electric system 16 5 MAINTENANCE 16 5 1 Routine maintenance of the engine 16 5 2 Changing engine oil and oil filter 16 5 3 Cleaning the air filter 16 5 4 Replacing the fuel filter 16 5 5 Checking the cooling liquid 17 5 6 Checking t...

Page 13: ...ongly recommended to carefully read the contents of this manual and the reference documents to inform yourself of the regular function and maintenence to ensure the safetly of those using the generators and the reliability of the generator itself Drawings are provided by way of example Even if your generator differs considerably from the illustrations contained in this manual the safety of the gen...

Page 14: ...ors have been designed for easy installation on boats The soundproof structure consists of panels in marine aluminium These panels provide easy access to the engine and the alternator for maintenance and inspec tions while at the same time considerably reducing soundlevels The direct injection 4 stroke diesel engine by Yanmar is reliableandefficient The4 polesynchronousalternator has no brushes an...

Page 15: ...ny maintenance has been carried out always check that The oil is at the correct level on the dipstick fig 4 ref 1 see Table A Recommended Oils fig 4 Thegeneratorhasbeenfirmlybolteddownatallpoints All electrical equipment has been disconnected in ordertopreventthegeneratorfrombeingstartedupwhile it is wired to electrical equipment The water and fuel pipes are connected correctly The generator has b...

Page 16: ...e of the short circuit 5 MAINTENANCE Before carrying out any work on the generator switch off the engine and let it cool Any work must be carried out only by qualified personnel If it is difficult to start up the engine the attempts should not be continued too long without first clos ing the sea cock 3 4 Stop Press the STOP button on the control panel to stop the generator fig 2 ref 11 Before stop...

Page 17: ...hly with soap and water To replace the engine oil filter fig 7 ref 4 unscrew it from its support Refit the new filter and make sure to lubricate the ring seal The first filter must be changed after50hoursofgeneratoroperationandthesecondand subsequent ones must be changed every 400 hours For further information see the engine use and mainte nancemanual To ensure engine maintenance use only manufact...

Page 18: ...em Before performing maintenance on the water air ex changerorthecoolingsystem emptytheraw waterfrom theintakecircuit Thisoperationmustbecarriedoutinthe followingway shut off the sea intake valve fig 5 ref 2 openthedischargevalve fig 3 ref 3 sothatthewater drains out completely close the discharge valve again Opentheseacockbeforestarting up the generator again 5 8 Replacing the coolant Replace the...

Page 19: ...and if necessary top off with distilled water If the generator in not going to be used for a prolonged period it should be disconnected and stored in a dry place at a temperature above 50 F and should be completely recharged once a month If the battery is left completely unused for long periods it could be permanently damaged The battery s positive clamp should be covered with petroleumjellytoprot...

Page 20: ...Oil sump capacity with filter 5 1 qt Engine stop system Fuel solenoid Fuel pump Electric Fuel pump discharge 2 3 Fuel consump full load 1 16gal hr Air combustion requirement 45cfm Starting battery 80 Ah 12V Battery charger 15 Ah 12V Max inclination 30 Water pump flow 8 8gal min IS13 5 Generator Ratings 77o F Type Synchronous 4 poles self excited Cooling Air water Intercooler water air Voltage 120 ...

Page 21: ... 10A 12V Power factor cos ø 1 Insulating class H Voltage stability 2 Frequency stability 2 5 IS23 Engine Model Yanmar 4TNE94 Type Diesel 4 stroke Cylinders 4 Cylinder block material Cast iron Bore 3 70 Stroke 3 94 Displacement 2776cc Power 1800rpm 46 4hp RPM 1800 Compression ratio 18 1 Combustion system Direct injection Engine head material Cast iron Speed governor Centrifugal mechanical Lubricati...

Page 22: ... control panel connection 21 Engineoverloadprotectionmodule 22 Start and stop button 23 Terminalboard References for the wiring diagram fig 12 1 Circuitbreaker 2 Hourmeter 3 Terminalclamp 4 Rotor 5 Stator 6 Electronicvoltageadjuster 7 Battery 8 Startermotor 9 Stopelectromagnet 10 BatterychargerDCalternator 11 Pressure switch 12 High water temperature switch 13 High cooling liquid temperature switc...

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