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FM 5.0 H - 5.4 H - 7.5 H - 8.0 H

          

- 29

GB

GB

5.5 Air filter cleaning/replacement

For proper functioning and a long life of the engine it is important to periodically clean and replace the air filter.  An
inefficient filter may cause loss of engine power and excessive smoke at the exhaust.
To clean or replace the air filter, carry out the following operations.
• Remove the filter holder cover (Fig. 

1

, Ref. 

F

), undoing the butterfly retaining nut.

• Extract the filter complete with the two elements: the sponge element and the paper element
• The sponge element is simply washed with a domestic detergent or with a low-flammable solvent.
• Leave to dry well and soak the clean element in engine oil, then wring it out to remove the excess oil, since too

much oil in the element causes excessive smoke at the exhaust.

• The paper element is cleaned with a blast of dry air, from the inside to the outside, with a pressure not exceeding

2 bar

.  Should it be very dirty or have holes, replace it.

Clean the air filter every 50 hours of operation.  Reduce the intervals if the generator operates in particularly
dusty environments.
On average replace the complete air filter every three cleaning operations.

Never clean the air filter with highly-flammable petrol or solvents. This may cause fire or explosions.

Never turn on the engine without the air filter, since this would cause  serious damage to the engine.

5.6 Period of inactivity

If the generator is not to be used for a long period of time, the following operations must be carried out.

• Remove the spark plug, pour 

3

-

5 cm

3

 of oil in the spark plug hole on the cylinder head and make a few starting

attempts without running the generator, in such a way that the engine turns a few times so that the oil can spread
and lubricate the cylinder and the piston; this prevents the formation of rust on the cylinder and the valve.  When
the operation has been completed, remount the spark plug.

• Completely empty out the fuel tank.
• Change the engine oil.
• Clean the air filter.
• Clean the outside of the generator, removing all dust and impurities.
• Cover the generator with a nylon sheet and store it in horizontal position in a dry and ventilated place.

Summary of Contents for FM 5.4H

Page 1: ...FM 7 5H REV 10 A A 19 05 2006 cod 41822 GRUPPO ELETTROGENO MANUALE DI USO E MANUTENZIONE I Tipo modello N matricola Codice GENSET USE AND MAINTENANCE MANUAL GB ELEKTROAGGREGAT GEBRAUCHSANWEISUNG UND W...

Page 2: ...FM 5 0 H 5 4 H 7 5 H 8 0 H 2 F E L I H M G N Fig 1 D C A B Fig A...

Page 3: ...FM 5 0 H 5 4 H 7 5 H 8 0 H 3 4 1 2 3 3 4 2 1 Fig 2 Fig 3 Fig 4...

Page 4: ...H 5 4 H 7 5 H 8 0 H 4 S A E Service Grade 30 20 10 0 10 20 30 40 Ambient temperature o C 40 20W 20W40 20 30 5W 5W30 10W 10W30 FM 50 H FM 80 H FM 5 4 H FM 7 5 H Fig 5 Fig 6 Fig 7 Fig 8 Fig 9 Fig 10 MA...

Page 5: ...FM 5 0 H 5 4 H 7 5 H 8 0 H 5 FM 5 4 H MECC ALTE Fig 11 Cod 45248 1 8 7 6 4 5 2 3 9 15 14 11 12 13...

Page 6: ...FM 5 0 H 5 4 H 7 5 H 8 0 H 6 FM 7 5 H MECC ALTE Fig 12 Cod 45247 1 8 7 6 4 5 2 3 9 15 14 11 12 13...

Page 7: ...FM 5 0 H 5 4 H 7 5 H 8 0 H 7 FM 80 H MECC ALTE Fig 13 Cod 45236 1 8 7 4 5 6 9 10 11 3 12 13...

Page 8: ...FM 5 0 H 5 4 H 7 5 H 8 0 H 8 FM 50 H MECC ALTE Fig 14 Cod 45235 1 8 7 5 2 3 9 11 12 10 6 13...

Page 9: ...FM 5 0 H 5 4 H 7 5 H 8 0 H 9 FM 50 H Nuova Saccardo Fig 15 Cod 45631 1 8 7 6 5 3 2 14 12 11 10 9 13...

Page 10: ...FM 5 0 H 5 4 H 7 5 H 8 0 H 10 FM 50 H Nuova Saccardo Cod 45629 Fig 16 1 8 7 6 5 3 2 14 12 11 10 9 13...

Page 11: ...cution 22 1 9 10Dangerresultingfrombadstorage 22 2 Generalcharacteristics 23 2 1 Tableoftechnicalcharacteristics 23 2 2 Noiseemission 24 2 3 Generatorcomposition 25 2 4 Instrumentpanel 25 3 INSTALLATI...

Page 12: ...rtment The generator you have purchased is the fruit of years of experience in the sector and for the modern conception the strong sizing the materials employees the continuous updatings constitutes a...

Page 13: ...matically by differential current effect Skilled person Apersonwithtechnicalknow howorsufficientexperiencetoallowhimtoavoidthedangersinherentinelectricity MASE specialised personnel A person able to e...

Page 14: ...dealer or the manufacturer OnlyMasetechniciansorpersonneltrainedbyMasehavethenecessaryknowledgeofthegeneratorandthespecial equipment as well as the experience to carry out any operation in the most e...

Page 15: ...toarrangethenecessarylogisticsandtoregulateaccesstothe place where the generator will be installed and operated Thismanualwasdrawnupbythemanufacturerwiththepurposeofprovidingessentialinformationandin...

Page 16: ...ety and health protection Machine directive 73 23 EC and subsequent amendments contained in thedirective93 68 EC Guaranteeofsafetyofelectrical material intended for use within certain voltage limits L...

Page 17: ...FM 5 0 H 5 4 H 7 5 H 8 0 H 17 GB GB cod 42112 Fig 14 Cod 42118 Cod 46106 STOP Cod 42350 Cod 42346 Cod 42348 Cod 42349 1 8 Position of safety labels...

Page 18: ...derstand the Use and Maintenance Manual before starting the generator The Mase generator has been designed so as to guarantee safe and reliable operation providedthattheinstructionsarefollowed Otherwi...

Page 19: ...the electrical lines connected These current feedbacks may cause electroconduction to the people working for the electricity company or who come into contact with the lines during the failure Moreove...

Page 20: ...ventthataprocedurenotspecificallyrecommendedneedstobeapplied theuserisresponsibleforassuring that such procedure is safe and does not cause harm to persons The manufacturer declines all responsibility...

Page 21: ...o not smoke during refuelling Refuelling must be carried out with extreme care ensuring that fuel does not overflow from the engine tank respecting the maximum level In the event of fuel spillage from...

Page 22: ...angewetoveralls Insulate all the connectors and detached wires Do not leave the power terminal board of the generator uncovered check that the electrical power and auxiliary serviceconnectionshavebeen...

Page 23: ...ENERAL CHARACTERISTICS L DIMENSION W H WEIGHT 76 Kg 86 Kg 92 Kg 90 Kg DEGREE OF PROTECTION CLASS OF ISOLATION TANK CAPACITY AUTONOMY AT 3 4 LOAD GENERATOR TYPE MAX POWER A C 3500 W 3500 W 4600 W 5600...

Page 24: ...is exposed to the noise Moreover the permitted exposure levels may vary from country to country Nonetheless this information allows the machine user to better evaluate the danger and risk Guaranteed a...

Page 25: ...ree phase outlet EC 400V 16A 3 Single phase outlet EC 230V 16A 2P T 4 Single phase outlet EC 230V 16A 2P T 5 Differential switch 4P 25A 6 Magnetothermal switch 3P 6A 5 4 10A 7 5 7 Magnetothermal switc...

Page 26: ...ration if the engine has not started at the first attempt As soon as the engine has started gradually return the air start lever to the original position Before powering any utility leave the engine t...

Page 27: ...noverload short circuitorpolarityinversionoftheDCoutletterminals the Thermal circuit breaker Fig 8 and10 ref 2 trips interruptingcurrentdelivery Torestorethethermalswitchcontact afterhavingidentifieda...

Page 28: ...ine is supplied with oil for petrol powered engines with viscosity SAE 10W 30 Alwayscheckcorrectviscosityoftheengineoilinrelationtotherangeofambienttemperaturesinwhichthe generator operates as indicat...

Page 29: ...theairfilterevery50hoursofoperation Reducetheintervalsifthegeneratoroperatesinparticularly dustyenvironments On average replace the complete air filter every three cleaning operations Never clean the...

Page 30: ...Instrumentpanel 2 Voltmeter 300V 3 Differential magnetothermal switch 1P N 25A 4 Magnetothermal switch 1P 16A 5 Thermal circuit breaker 15A 6 Battery charger terminals 12V 15A 7 Single phase outlet E...

Page 31: ...the air filter Clean its elements or if necessary replace them Check that the oil level does not exceed the MAX notch Bring it down to the correct level The alternator voltage is too low Check that th...

Page 32: ...thegeneratorindicatedinthetable oftechnicalcharacteristics Paragraph2 1oftheUseandMaintenanceManual insertingtheforksunderthebase at the lower part of the generator For lifting with a crane hook steel...

Page 33: ...liability and performance of the Generator on the condition that The generator is used by persons trained through the use and maintenance manual The installation is carried out according to MASE instr...

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