background image

IS 10 T 

50 Hz

          

- 17

GB

GB

5.4 Protection against short-circuit and overload

The generator is protected against short-circuit and
overload.  A tripolar magnetothermal switch [Fig. 4 Ref.
2] cuts the supply of electric current when a short-circuit
occurs or when the electric current delivered exceeds
the nominal value.
Before restoring the contact by lifting the lever of the
magnetothermal switch, disconnect the utilities.

5.5  Protection against short-circuit of the

low-voltage electric system

In the event of a short-circuit in the low-voltage electric
system, a thermal switch [Fig. 4, Ref. 3] breaks the
circuit stopping the generator. In this case the warning
lights of the engine protection module will all be off and it
will not be possible to re-attempt starting.
Before restoring the electric circuit by pressing the button
located on the thermal switch [Fig. 4 Ref. 3], have a
specialised technician find and remove the cause of the
short-circuit.

6  MAINTENANCE

Any maintenance operation on the generator must
be carried out with the engine off after letting it cool
down sufficiently, and must be carried out by
authorised personnel.

Before accessing the generator, disconnect one pole
of the starter battery in order to prevent accidental
starting.

6.1 Ordinary engine maintenance

The periodic maintenance to be carried out on the engine
is listed in TABLE “B”.
For more detailed information consult the manual provided
with each generator by the engine manufacturer.

Check the oil level by means of the graduated dipstick
[Fig. 7, Ref. 2]. The level must always be between the
MAX and MIN notches on the dipstick [Fig. 7 Ref. 1].

6.2  Engine oil and oil filter change

The engine oil sump capacity is 3.6 litres.
Top-ups and filling with engine oil is carried out through
the hole [Fig. 3, Ref. 17].
To change the oil in the oil sump, remove the dipstick
[Fig. 7, Ref. 2] and operate the special extraction pump

[Fig. 3,  Ref. 12] after having removed the screw which
functions as plug.
It is recommended to drain the oil when it is still
sufficiently warm to flow easily.
For recommended oils see table “A”, Fig. 8.

The first engine oil change must be carried out after
50 hours of generator operation. For the second and
subsequent oil changes, every 200 hours is sufficient.

For more detailed information on engine lubrication,
consult the engine use and maintenance manual
attached to the generator.

Dispose of the used oil or fuel in an appropriate
manner as they are polluting products.
Take the used engine oil to special collection centres
responsible for disposal.

Avoid contact of engine oil with the skin. During
maintenance operations use gloves and protective
glasses.
In case of contact with engine oil, immediately and
thoroughly wash the affected part with soap and
water.

To replace the engine oil filter cartridge [Fig. 3, Ref. ?],
unscrew it from its support, using suitable tools normally
found on the market. Reposition the new cartridge, taking
care to lubricate the rubber ring gasket.
The first replacement must be carried out after 50 hours
of generator operation. For the second and subsequent
replacements, respect an interval of 400 hours.
For further information consult the engine use and
maintenance manual.

For the safety of the engine, use only original spare
parts.

When the operation has been completed, thoroughly
wipe off all oil and fuel from the engine parts.

6.3 Air filter cleaning

The generators of the IS series have a dry air filter which
prevents foreign bodies from entering the combustion
chamber. For its maintenance it is sufficient to clean the

Summary of Contents for 42430

Page 1: ...ma ma ma mas s s s se e e e e GENER mase mase mase mase maseGENERA TORS ATORS GRUPPO ELETTROGENO IS 10 T 50 Hz REV 1 S S 11 06 2003 cod 42430 MANUALE DI USO E MANUTENZIONE I USE AND MAINTENANCE MANUAL...

Page 2: ...IS 10 T 50 Hz 2...

Page 3: ...IS 10 T 50 Hz 3 10 Fig 2 1 2 3 5 6 7 8 9 4...

Page 4: ...IS 10 T 50 Hz 4 Fig 3 19 20 21 22 23 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 17 24...

Page 5: ...IS 10 T 50 Hz 5 Fig 5 1 3 2 2 4 5 12 9 8 7 6 10 1 2 3 4 5 11 Fig 4...

Page 6: ...IS 10 T 50 Hz 6 Fig 6 S A E Service Grade 30 20 10 0 10 20 30 40 Ambient temperature o C 40 20W 20W40 20 30 5W 5W30 10W 10W30 Fig 7 TAB A Fig 8 1 3 2 1 2...

Page 7: ...IS 10 T 50 Hz 7 1 2 3 Fig 9 Fig 10...

Page 8: ...IS 10 T 50 Hz 8 1 2 3 Fig 12 Fig 11...

Page 9: ...IS 10 T 50 Hz 9...

Page 10: ...1 Protezione bassa pressione olio 16 5 2 Protezione alta temperatura acqua 16 5 3 Protezionesovratemperaturaalternatore 17 5 4 Protezione da cortocircuito e sovraccarico 17 5 5 Protezione da cortocirc...

Page 11: ...ella macchina stessa Il gruppo elettrogeno non una macchina destinata ad essere manovrata da parte di utilizzatori non professionali etutteleattivit legateallaparteoperativadelsuociclodivitadevonoesse...

Page 12: ...lta temperatura motore 9 Spia BATT funzionamentocaricabatteria 10 Spia C alta temperatura alternatore 11 Candelette nonpresenti 12 Fuoriuscitacarburante versione RINA 1 5 Norme di sicurezza Leggereatt...

Page 13: ...uzione mase e Elenco Centri Assistenza mase f Certificato di garanzia mase g Cartolina garanzia 2 2 Facsimile della dichiarazione CE di conformit I gruppi elettrogeni costruiti dalla ditta mase destin...

Page 14: ...lle disposizioni delle Direttive di seguito elencate 98 37 CE come emendata delle Direttive 98 79 CE 73 23 CEE modificata da CEE 93 68 89 336 CEE direttiva sulla compatibilit elettromagnetica correspo...

Page 15: ...se accesa che il gruppo in funzione e nessuna anomaliadifunzionamento rilevata Lampadaspia BATT fig 4 rif 9 colorerossosegnala se accesa che l alternatore caricabatteria in avaria Lampadaspia OIL fig...

Page 16: ...sito negativo possono causare un eccessivo accumulo di acqua nell impianto di scarico con possibili gravi conseguenze al motore Qualora si verificasse la condizione di difficoltoso avviamentodelmotore...

Page 17: ...erlolasciatoraffreddareasufficien za e va eseguito solo da personale autorizzato Prima di accedere al gruppo elet trogenostaccareunpolodellabatteriadiavviamen to al fine di evitare avviamenti accident...

Page 18: ...ssariodisarearel impian todialimentazioneeseguendoleoperazionidescritteal paragrafo3 2 Nonportareacontattodellapelle ilcarburante Duranteleoperazionidimanutenzione usare guanti e occhiali protettivi I...

Page 19: ...al fine di evitare che le correnti galvaniche corrodano irreparabilmenteloscambiatore Siconsigliadicontrol lareglizinchialmenounavoltaalmese agrupponuovo perverificarnelavelocit diconsumo esuccessivam...

Page 20: ...e lubrificare la valvola antisifone se installata siphonbreak 6 14 Tavola riassuntiva degli interventi program mati OPERAZIONE ORE Controllolivellooliomotore 10 Controllolivelloliquidorefrigerante 10...

Page 21: ...llare i filtri del carburante Sostituire Eseguirel operazionedispurgodabolled ariaall inter no del circuito di alimentazione Vedi par 3 2 Latensionedell alternatore troppobassa Correggereilvaloredella...

Page 22: ...resto motore Solenoide Pompa alimentazione carburante Elettrica Prevalenza max pompa carburante cm 70 Consumo carburante a pieno carico l h 2 9 Volume aria combustione l min 730 Batteria d avviamento...

Page 23: ...IS 10 T 50 Hz 23...

Page 24: ...IS 10 T 50 Hz 24 Rev Rel FIG 1 7 IS 8 9 5 9 10 2 MOTORE ENGINE...

Page 25: ...03 PIERBURG PUMP 20 71059 1 VASO ESPANSIONE TAPPO SUB TANK PLUG 21 010664 1 STAFFA SUPPORTO FILTRO NAFTA FUEL FILTER BRACKET SUPPORT 22 11280 2 RACC OCCHIO D 12 PORTAGOM D 8 UNION 23 10817 1 RACC OCC...

Page 26: ...0158 1 CUSCINETTO ROTORE ROTOR BALL BEARING 6 010758 1 FASCIA PROTEZIONE ALTERNATORE ALTERNATOR PROTECTION BAND 7 910317 1 STATORE STATOR 8 70229 cm 60 GUARNIZIONE ADESIVA 10X3 ADHESIVE GASKET 10X3 9...

Page 27: ...IS 10 T 50 Hz 27 Rev Rel FIG 3 7 CASSA FRAME IS 8 9 5 9 10 2...

Page 28: ...NG CLOSURE 12 71078 1 MANIGLIA POCKET PULL HANDLE 13 41628 1 PIANALE COMPENSATO WOODEN BASE 14 70210 cm 4 GUARNIZIONE ADESIVA 20X3 ADHESIVE GASKET 15 71182 cm 20 CHIUSURA A STRAPPO TUG CLOSING 16 7110...

Page 29: ...IS 10 T 50 Hz 29 Rev Rel FIG 4 7 GRUPPO MARINIZZAZIONE SEA WATER IS 8 9 5 9 10 2...

Page 30: ...ET 20 011388 1 MISCELATORE MIXER 21 30253 1 TERMOCONTATTO VDO 70 RIF 867 THERMAL SWITCH 22 70873 mt 0 2 TUBO SPIRALBENZ D 50 PIPE 23 011390 1 CURVA SCARICO D 50 60 D 50 90 EXHAUST BEND 24 11281 1 FASC...

Page 31: ...E MOTORE ENGINE PROTECTION MODULE 3 32402 1 INTERRUTTORE START 0 STOP START 0 STOP BUTTON 4 30270 1 CALOTTA PER T11 211 TIPO H THERMAL SWITCH PROTECTION 5 30474 1 CONTAORE 110V 50Hz IS 8 IS 9 HOURSMET...

Page 32: ...DIST CON STRUMENTI REMOTE CONTROL PANEL KIT WITH INSTRUMENTS 1 010879 1 QUADRO COMANDO A DISTANZA REMOTE CONTROL PANEL WITH INSTRUMENTS 1a 012396 1 PANNELLO PANEL 1b 41669 1 ADESIVO LABEL 1c 32402 1 I...

Page 33: ...IS 8 9 5 9 10 2 Rif Cod Q ty Descrizione Description 010881 1 KIT COMANDO A DISTANZA REMOTE CONTROL PANEL KIT 1 010882 1 QUADRO COMANDO A DISTANZA REMOTE CONTROL PANEL 1a 012395 1 PANNELLO PANEL 1b 4...

Page 34: ...RANTE 13STRUMENTO INDICATORE TEMPERATURA 14STRUMENTO INDICATORE PRESSIONE OLIO 15MAGNETOTERMICO 3P 16POMPA COMBUSTIBILE 17TERMOSTATO MOTORE 18TERMOSTATO MOTORE 19BATTERIA 20MORSETTIERA ALTERNATORE 21P...

Page 35: ...NE CARBURANTE 13STRUMENTO INDICATORE TEMPERATURA 14STRUMENTO INDICATORE PRESSIONE OLIO 15MAGNETOTERMICO 3P 16POMPA COMBUSTIBILE 17TERMOSTATO MOTORE 18TERMOSTATO MOTORE 19BATTERIA 20MORSETTIERA ALTERNA...

Page 36: ...IS 10 T 50 Hz 2...

Page 37: ...IS 10 T 50 Hz 3 10 Fig 2 1 2 3 5 6 7 8 9 4...

Page 38: ...IS 10 T 50 Hz 4 Fig 3 19 20 21 22 23 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 17 24...

Page 39: ...IS 10 T 50 Hz 5 Fig 5 1 3 2 2 4 5 12 9 8 7 6 10 1 2 3 4 5 11 Fig 4...

Page 40: ...IS 10 T 50 Hz 6 Fig 6 S A E Service Grade 30 20 10 0 10 20 30 40 Ambient temperature o C 40 20W 20W40 20 30 5W 5W30 10W 10W30 Fig 7 TAB A Fig 8 1 3 2 1 2...

Page 41: ...IS 10 T 50 Hz 7 1 2 3 Fig 9 Fig 10...

Page 42: ...IS 10 T 50 Hz 8 1 2 3 Fig 12 Fig 11...

Page 43: ...IS 10 T 50 Hz 9...

Page 44: ...opping 16 5 PROTECTIONS 16 5 1 Low oil pressure protection 16 5 2 Highwatertemperatureprotection 16 5 3 Alternatoroverheatingprotection 16 5 4 Protectionagainstshort circuitandoverload 17 5 5 Protecti...

Page 45: ...y of the operator operating economy and a longer life of the generator Tofacilitateconsultation ithasbeendividedintosectionsidentifyingthemainconcepts Foraquicklookatthetopics consult the index on Pag...

Page 46: ...running 7 OIL light low oil pressure 8 C light high engine temperature 9 BATT light battery charger operating 10 C light high alternator temperature 11 Glow plugs not present 12 Fuelleak version RINA...

Page 47: ...Mase Service Centres f Mase Warranty certificate g Warranty card 2 2 Facsimile of CE declaration of conformity The generators constructed by Mase intended for countries in the European Community are...

Page 48: ...alle disposizioni delle Direttive di seguito elencate 98 37 CE come emendata delle Direttive 98 79 CE 73 23 CEE modificata da CEE 93 68 89 336 CEE direttiva sulla compatibilit elettromagnetica corresp...

Page 49: ...ght Fig 4Ref 7 whenon indicates that the engine oil pressure is insufficient Red Fig 4Ref 10 pilotlight whenon indicatesthat thetemperatureofthecoolantorthewatercirculating in the heat exchangers is t...

Page 50: ...ordertoallowtheengineandthealternator to cool down 5 PROTECTIONS TheIS8andIS9 5generatorsareequippedwithaseries of protections which safeguard them against improper use and operating problems When the...

Page 51: ...mp capacity is 3 6 litres Top ups and filling with engine oil is carried out through the hole Fig 3 Ref 17 To change the oil in the oil sump remove the dipstick Fig 7 Ref 2 and operate the special ext...

Page 52: ...ck is printedontheexpansiontank Fig 3 Ref 11 Ifthelevel is insufficient pour coolant into the expansion tank taking care not to exceed the maximum level index Neveropenthecapoftheexpansiontank Fig 3 R...

Page 53: ...ernator used on this model of generator is type synchronous self energised with electronic voltage regulation This model alternator without manifold and brushes does not require particular maintenance...

Page 54: ...y Carry out the first maintenance operation after 50 hours subsequently according the required intervals 6 15Troubleshooting The starter motor turns but the main engine does notstart Check that there...

Page 55: ...ced Oil sump capacity with filter l gl 5 2 1 2 Engine stop system Stop solenoid Fuel pump Electric Fuel pump discharge cm ft 70 Fuel consumption l h gl h 2 9 Air intake l min gl min 730 Starting batte...

Page 56: ...IS 10 T 50 Hz 22...

Page 57: ...IS 10 T 50 Hz 23 GB GB...

Page 58: ...IS 10 T 50 Hz 24 Rev Rel FIG 1 7 IS 8 9 5 9 10 2 MOTORE ENGINE...

Page 59: ...03 PIERBURG PUMP 20 71059 1 VASO ESPANSIONE TAPPO SUB TANK PLUG 21 010664 1 STAFFA SUPPORTO FILTRO NAFTA FUEL FILTER BRACKET SUPPORT 22 11280 2 RACC OCCHIO D 12 PORTAGOM D 8 UNION 23 10817 1 RACC OCC...

Page 60: ...0158 1 CUSCINETTO ROTORE ROTOR BALL BEARING 6 010758 1 FASCIA PROTEZIONE ALTERNATORE ALTERNATOR PROTECTION BAND 7 910317 1 STATORE STATOR 8 70229 cm 60 GUARNIZIONE ADESIVA 10X3 ADHESIVE GASKET 10X3 9...

Page 61: ...IS 10 T 50 Hz 27 Rev Rel FIG 3 7 CASSA FRAME IS 8 9 5 9 10 2...

Page 62: ...NG CLOSURE 12 71078 1 MANIGLIA POCKET PULL HANDLE 13 41628 1 PIANALE COMPENSATO WOODEN BASE 14 70210 cm 4 GUARNIZIONE ADESIVA 20X3 ADHESIVE GASKET 15 71182 cm 20 CHIUSURA A STRAPPO TUG CLOSING 16 7110...

Page 63: ...IS 10 T 50 Hz 29 Rev Rel FIG 4 7 GRUPPO MARINIZZAZIONE SEA WATER IS 8 9 5 9 10 2...

Page 64: ...ET 20 011388 1 MISCELATORE MIXER 21 30253 1 TERMOCONTATTO VDO 70 RIF 867 THERMAL SWITCH 22 70873 mt 0 2 TUBO SPIRALBENZ D 50 PIPE 23 011390 1 CURVA SCARICO D 50 60 D 50 90 EXHAUST BEND 24 11281 1 FASC...

Page 65: ...E MOTORE ENGINE PROTECTION MODULE 3 32402 1 INTERRUTTORE START 0 STOP START 0 STOP BUTTON 4 30270 1 CALOTTA PER T11 211 TIPO H THERMAL SWITCH PROTECTION 5 30474 1 CONTAORE 110V 50Hz IS 8 IS 9 HOURSMET...

Page 66: ...DIST CON STRUMENTI REMOTE CONTROL PANEL KIT WITH INSTRUMENTS 1 010879 1 QUADRO COMANDO A DISTANZA REMOTE CONTROL PANEL WITH INSTRUMENTS 1a 012396 1 PANNELLO PANEL 1b 41669 1 ADESIVO LABEL 1c 32402 1 I...

Page 67: ...IS 8 9 5 9 10 2 Rif Cod Q ty Descrizione Description 010881 1 KIT COMANDO A DISTANZA REMOTE CONTROL PANEL KIT 1 010882 1 QUADRO COMANDO A DISTANZA REMOTE CONTROL PANEL 1a 012395 1 PANNELLO PANEL 1b 4...

Page 68: ...GAUGE INSTRUMENT 14 OIL PRESSURE GAUGE INSTRUMENT 15 MAGNETOTHERMAL SWITCH 3P 16 FUEL PUMP 17 ENGINE THERMOSTAT 18 ENGINE THERMOSTAT 19 BATTERY 20 ALTERNATOR TERMINAL BOARD 21 START STOP BUTTON 22 ST...

Page 69: ...ERATURE GAUGE INSTRUMENT 14 OIL PRESSURE GAUGE INSTRUMENT 15 MAGNETOTHERMAL SWITCH 3P 16 FUEL PUMP 17 ENGINE THERMOSTAT 18 ENGINE THERMOSTAT 19 BATTERY 20 ALTERNATOR TERMINAL BOARD 21 START STOP BUTTO...

Page 70: ...Mase Generators S p a Via Tortona 345 47023 Cesena FC ITALY Tel 39 0547 35 43 11 Fax 39 0547 31 75 55 www masegenerators com e mail mase masegenerators com...

Reviews: