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USE AND MAINTENANCE 

3

 

SECTION – Safety and accident prevention 

 

3.1

 

SAFETY 

The user must instruct personnel as to risks deriving from accidents, devices installed for the purpose of op-
erator safety, and general safety rules provided for by directives and legislation in the country where the 

machine is being used. 

Operator safety is one of the primary concerns of any machine manufacturer. When producing a new ma-
chine, every effort is made to allow for all potential hazardous situations and, of course, to adopt appropri-

ate safety devices.  

Nonetheless, the level of accidents caused by careless and inexpert use of various machines is still very high.  

Lack of attention, thoughtlessness and overconfidence often lead to accidents, as can fatigue and drowsi-

ness. 

Hence this manual must be read very carefully, concentrating in particular on the section on safety rules. 

 

 

WARNING 

The Manufacturer declines all responsibility for failure to comply with safety and accident-

prevention regulations provided for by legislation, and with the provisions herein 

 

DANGER 

WATCH OUT FOR THIS SYMBOL IN THE MANUAL: IT INDICATES A HAZARDOUS SITUATION.

 

 

Depending on the danger involved, this symbol may have one of three meanings: 
 

 

DANGER 

The 

“DANGER” 

label indicates the highest level of danger and is intended to warn you that if the operations 

described are not performed properly, they will result in serious injury, death or long-term health risks. 

 

 

WARNING 

The 

“WARNING” 

label warns you that if the operations described are not performed properly, they may re-

sult in serious injury, death or long-term health risks. 

 

CAUTION 

The 

“CAUTION” 

label warns you that if the operations described are not performed properly, they may re-

sult in damage to the machine and/or injury. 
 

 

English

Cod. EAG0001OS      2010-09

13

13 di 74

Summary of Contents for GASPARDO AIRONE

Page 1: ...the original instructions DE GEBRAUCH UND WARTUNG FR EMPLOI ET ENTRETIEN ES EMPLEO Y MANTENIMIENTO Cod EAG0001OS 2010 09 Valido per Paesi UE Valid for EU member countries Valable dans les Pays UE Gil...

Page 2: ...2006 42 EG Kraven i standarderna UNI EN 14017 2005 A2 2009 EN ISO 4254 1 2009 samt den tekniska standarden ISO 11684 1995 har respekterats Den tekniska manualen r gjord av Mr Egidio Maschio Maschio hu...

Page 3: ...7 SAFE USE 18 4 SECTION HANDLING AND INSTALLATION 20 4 1 1 Assembly of hopper extensions 20 4 2 HANDLING 22 4 3 HITCHING 23 4 4 PRELIMINARY CLEANING 24 4 5 GENERAL INSPECTION 24 5 SECTION USE 25 5 1 P...

Page 4: ...ARTS 36 7 1 SPARE PARTS 36 SPREADING TABLES 57 DRIVING ON THE FIELD 58 ADJUSTMENT OF THE SPREADER WITH A NEW FERTILISER TYPE 59 Fertilizer that can be spreader 59 New fertilizer 60 SPREADING TEST 60 E...

Page 5: ...some complexity you must contact an authorized Cus tomer Support Centre with specialized personnel or the actual Manufacturer who will be glad in any case to assure prompt accurate technical servicing...

Page 6: ...ts shall be at the expense of the seller who shall select the method of shipment based on his own unquestionable judgment Replacement or repair of parts covered by the guarantee shall not in any case...

Page 7: ...compliant with normal use of the product or to its specific technical characteristics or damage caused by modifications and or repairs replacements of single com ponents maintenance carried out by pe...

Page 8: ...NLADEN MASS kg 4 MAXIMUM LOADING kg 5 SERIAL NUMBER 6 YEAR OF MANUFACTURE 7 CE MARK Pic 1 Removing replacing or in any way altering the identification plates on the machine or any ac cessories it come...

Page 9: ...njure people and cause damages The fertilizer spreader is equipped with a regulation system that allows carrying out a spreading that varies from 16 to 20 meters The fertilizer distribution opening an...

Page 10: ...rs in charge must be certified fit and be able to read and understand the contents of this manual Operators must also use the machine in compliance with the current regulations concerning safety condi...

Page 11: ...spreading the machine is equipped with the following control levers B Belt advance speed adjustment to feed the discs it is positioned on the side of the machine C Distribution adjustment of product...

Page 12: ...6 225 236 248 With narrow wheels Standard with wide wheels Optional upon request Pic 4 2 4 STANDARDS APPLIED The machine has been designed and produced in conformity with the provisions of directive 2...

Page 13: ...ry carefully concentrating in particular on the section on safety rules WARNING The Manufacturer declines all responsibility for failure to comply with safety and accident prevention regulations provi...

Page 14: ...is reason he undertakes to ensure that all persons receive directions for using the machine and safety rules appropriate to their tasks The user must contact the Manufacturer to report any defects or...

Page 15: ...ADHESIVES CLEAN AND REPLACE THEM AS SOON AS THEY START PEELING OFF OR ARE DAMAGED Referring to pictures 5 and 6 read the following descriptions carefully committing their meanings to mem ory pic 5 1 W...

Page 16: ...ng points Grease mechanical parts according to procedures and scheduled intervals given in the manual Pic 6 3 2 SAFETY DEVICES The machine features GUARDS Stationary devices that prevent direct contac...

Page 17: ...proof gloves and non slip boots with reinforced 3 6 ECOLOGY AND POLLUTION WARNING Comply with laws in force in the country where the machine is being used regarding use and disposal of products emplo...

Page 18: ...s they may injure people and cause damages to things Never load the hopper with wet products as they may obstruct the outlets During work wear close fitting and laced up garments heavy safety shoes an...

Page 19: ...t bearing in mind that only cardan shafts with protections in good condition must be used Never enter the hopper with the fertilizer spreading devices in motion In order to avoid the formation of lump...

Page 20: ...nsport 4 1 1 ASSEMBLY OF HOPPER EXTENSIONS WARNING Before proceeding to hopper extension assembly disassembly uncouple the fertilizer spreader from the tractor and make sure that the fertilizer spread...

Page 21: ...ble the longer extensions to the ex tensions of the hopper and fix with the tie rod as indicated in the figure 7 Assemble the shorter extensions to com plete the rising of the hopper 8 Tight all the s...

Page 22: ...l da ta To lift the machine in the lifting point indicated See Pic 7 1 Disassemble the protection case A and the cardan B 2 C fertilizer spreader lifting point Pic 7 If the machine is not immediately...

Page 23: ...b making sure the backstop has been relased at the power takeoff and that the screw on the drive shaft of the fertilizer spreader is locked Read the handbook of the drive shaft When the P T O shaft is...

Page 24: ...hole machine must be cleaned of dirt that has built up during transit storage and handling Use suitable non corrosive degreasing products and dry all machine parts exposed metal and paintwork alike us...

Page 25: ...WARNING In order to avoid accidents and dangerous situations every machine adjustments has to be done exclusively with the machine switched off and the ignition keys have to be disconnected The adjust...

Page 26: ...uantity of product to be spread is set by a gate opening Pic 12 2 Set the opening index using the indicator located upon the gate on the back of the spreader 3 Release the indicator lever set it on th...

Page 27: ...handwheel Pic 13 A it is possible to determine the inclination of the chute and therefore the concentration of fertilizer in the centre or on the sides of the spreading path Rising the chute the fert...

Page 28: ...3 4 5 One of the two blades is equiped with a graduate sliding plate The small stop on the sliding plate deter mines the setting position The setting of the plate must be carried out only on particula...

Page 29: ...ading discs In this way the fertilizer drops on the spreading disc and by the centrifugal force is thrown outward by the vanes 5 3 7 OPERATOR S DRIVING TECHNIQUE The quality of spreading depends great...

Page 30: ...er each day s work the machine must be cleaned thoroughly removing any waste and or residues left behind after processing or other damp or dusty materials 6 1 2 GENERAL CHECKS The vibrations produced...

Page 31: ...transmission shaft supports of the conveyor belt using a grease gun Pic 16 Pic 16 Every 50 hours grease the PTO support Pic 17 and the spreading discs support shaft using a grease gun Pic 18 Pic 17 Pi...

Page 32: ...ecuring the lower guard 2 Remove lower guard 3 Loosen screw securing the belt tensioner 4 Move belt tensioner and increase drive belt tension 5 Tighten screw securing the belt tensioner 6 Once you ve...

Page 33: ...er disk 2 Replace the old fertilizer spreader paddles with new ones and re tighten the fixing screws Warning The fertilizer spreader s paddles must be assembled in the correct disk rotation direction...

Page 34: ...the distributor or the producer Besides check that the bolts of the machine are not shaked loose during the working Such instructions are meant to maintain the machine in good conditions riducing its...

Page 35: ...ISMANTLING THE MACHINE Should the decision be made to dismantle the machine its components must be sorted into groups of like materials and disposed of individually in accordance with the local laws i...

Page 36: ...code of the part to be found in the spare parts catalogue means of transport if no preference is specified the manufacturer shall do its best to ensure you re ceive good service though it declines al...

Page 37: ...MAINTENANCE DE GEBRAUCH UND WARTUNG FR EMPLOI ET ENTRETIEN ES EMPLEO Y MANTENIMIENTO Cod EAG0001OS 2010 09 Valido per Paesi UE Valid for EU member countries Valable dans les Pays UE Gilt f r EU Mitgl...

Page 38: ...RICAMBI SPARE PARTS AIRONE 4000 AIRONE 6000 English 38 38 di 74 Cod EAG0001OS 2010 09...

Page 39: ...IC DIN76051 ZINC WEDGE SUPPORT PIC DIN76051 31 30012000 2 CUNEO PICCOLO DIN76051 ZINC BIANCO SMALL WEDGE DIN76051 32 MAX404100 1 PARTICOLARE REGOLAZIONE SCIVOLO CHUTE ADJUSTMENT DEVICE 33 MAX404200 1...

Page 40: ...00700 1 RULLO FOLLE IDLER ROLLER 14 72 MAX409100 1 ANGOLARE SINISTRO TRAMOGGIA HOPPER ANGLE BAR LEFT 8 73 MAX401100 1 ALBERO RULLO FOLLE IDLER ROLLER SHAFT 3 74 MAX405700A 1 RASCHIATORE SCRAPER 3 75 M...

Page 41: ...LE NOSTRE MACCHINE USARE ESCLUSIVAMENTE RICAMBI ORIGINALI PRICE 84 00 05 85 70 00 15 30 11 50 22 50 2 41 47 90 45 40 84 00 35 70 33 00 97 50 15 30 11 50 65 00 46 00 17 50 17 00 20 60 A A A A ATTENTION...

Page 42: ...RICAMBI SPARE PARTS AIRONE 4000 AIRONE 6000 English 42 42 di 74 Cod EAG0001OS 2010 09...

Page 43: ...SS DOOR 21 MAX408900 1 SCALA LADDER 22 MAX4010800 4 GANCIO FISSAGGIO TELO HOPPER COVER FIXING HOOK 23 105600 1 SOSTEGNO PRESE IDRAULICHE OIL TUBES SUPPORT 24 MAX408300 2 GUIDA SPORTELLO DOOR RAIL 25 M...

Page 44: ...RICAMBI SPARE PARTS A1 AIRONE 4000 AIRONE 6000 English 44 44 di 74 Cod EAG0001OS 2010 09...

Page 45: ...14X16X10 15 BO141615 2 BOCCOLA AUTOLUBRIFICANTE 14X16X15 SELFLUBRICATING BUSH 14X16X15 16 MAX402100 1 PERNO TENDICATENA CHAIN ADJUSTER PIN 17 MAX402400 1 ALBERO MOTRICE SHAFT 18 66040430 1 CHIAVETTA8...

Page 46: ...RICAMBI SPARE PARTS AIRONE 4000 AIRONE 6000 A2 English 46 46 di 74 Cod EAG0001OS 2010 09...

Page 47: ...RSA FISSAGGIO MOT IDRAULICO HYDRAULIC MOTOR SUPPORT 12 30015186 1 MOTORE IDRAULICO PER DISCHI AIRONE HYDRAULIC MOTOR 13 30055039 2 RACCORDO M 3 8 F 1 2 GIREVOLE MOUTH M 3 8 F 1 2 ROTATABLE 14 30013256...

Page 48: ...RICAMBI SPARE PARTS AIRONE 4000 AIRONE 6000 A3 English 48 48 di 74 Cod EAG0001OS 2010 09...

Page 49: ...06 01 1 GRUPPO TRASMISSIONE LATERALE SIDE TRANSMISION GROUP 16 08 06 00 1 GRUPPO TRASMISSIONE LATERALE SIDE TRANSMISION GROUP 17 L083800 6 BUSSOLA L 10 BUSH L 10 18 68730840 2 SPINA ELASTICA 8X40 ELAS...

Page 50: ...RICAMBI SPARE PARTS AIRONE 4000 AIRONE 6000 A4 English 50 50 di 74 Cod EAG0001OS 2010 09...

Page 51: ...9 1 GUARNIZIONE A LABBRO X PIST 25X33X5 5 LIPSEAL 25X33X5 5 9 MAX408000 1 MOLLA A COMPRESSIONE DI 28 F 4 5 MM COMPRESSION SPRING DI 28 F 4 5 MM 10 MAX407800 10 STELO CILINDRO IDRAULICO HYDRAULIC CYLIN...

Page 52: ...RICAMBI SPARE PARTS AIRONE 4000 AIRONE 6000 A5 English 52 52 di 74 Cod EAG0001OS 2010 09...

Page 53: ...D WRM 6 MAX407900 1 TAPPO CILINDRO CYLINDER PLUG 7 300150156 1 ANELLO O RING D INTERNO 34 6 SP 2 62 O RING I 34 6 SP 2 62 8 74364025 1 ANELLO ELASTICO DI ARRESTO X INT D 40 CIRCLIP 9 MAX407700M 1 CILI...

Page 54: ...RICAMBI SPARE PARTS AIRONE 4000 AIRONE 6000 B1 English 54 54 di 74 Cod EAG0001OS 2010 09...

Page 55: ...O ELASTICO DI ARRESTO X INT D 40 CIRCLIP 10 30013264 1 TUBO OLIO 1 4 L 1500 F 3 8 F 3 8 OIL PIPE 1 4 L 1500 F 3 8 F 3 8 11 MAX402900A 1 SISTEMA DI APERTURA FEEDING GATE SYSTEM 12 MAX403100 1 INDICATOR...

Page 56: ...USE AND MAINTENANCE English 56 56 di 74 Cod EAG0001OS 2010 09...

Page 57: ...USE AND MAINTENANCE Spreading Tables English Cod EAG0001OS 2010 09 57 57 di 74...

Page 58: ...m 15 m 20 m 3 m 6 m 9 m 12 m Driving on the field Working width Distance from the headland of the field Distance from the edge of the field Spreading starting point Spreading end point SPREADING WIDH...

Page 59: ...Type C fertilizer Prilled type granular mineral fertilizer Specific weigh greater than 0 9 kg l Grain size diameter between 1 5 and 3 5 mm Type D fertilizer Prilled type granular mineral fertilizer S...

Page 60: ...at the respective fertilizer is a Type C fertilizer 2 Set the machine by consulting the spreading tables provided for other types of fertilizer in the same Class For example If the fertilizer to be sp...

Page 61: ...ue Reference Note The term 40 000 is given by the number of trays measuring 50x50 cm that fit on a hectare of land The reference value obtained above is a theoretical value In reality however the grai...

Page 62: ...to understand how the machine reacts to each single alteration and hence learn how to adjust the fertilizer spreader for instance do not move the short blades and long blades at the same time as this...

Page 63: ...ote on the adjustments The adjustment of the short vanes position modifies the spreading diagram in the central part spreading of fertiliser within the first 5 7 meters from the centre while the adjus...

Page 64: ...zer at the centre of the swath you have to close the short blade gap i e move the position of the blade to a higher setting for instance if the blade is on setting 3 move it to 4 5 Type F diagram Slig...

Page 65: ...sliding shutter to another adjusting hole towards the port closing a certain quantity of fertiliser is shifted from 2 4 meters from the centre of the spreading width to 5 7 meters out of the centre On...

Page 66: ...2 3445 2549 C 7 1 3 6 500 13 3733 2762 C 7 1 3 6 500 14 4020 2975 C 7 1 3 6 500 PS 0 920 A B W 0 0 0 F 9 5 5 4 500 1 287 264 F 9 5 5 4 500 2 574 528 F 9 5 5 4 500 3 861 792 E 8 5 5 4 500 4 1148 1056 E...

Page 67: ...8 1 4 6 500 13 3733 2725 D 8 1 4 6 500 14 4020 2935 D 8 1 4 6 500 PS 1 152 A B W 0 0 0 F 9 5 5 4 500 1 287 331 F 9 5 5 4 500 2 574 661 F 9 5 5 4 500 3 861 992 F 8 5 5 4 500 4 1148 1322 E 8 5 5 4 500...

Page 68: ...22 1274 C 7 1 3 6 540 13 1866 1381 C 7 1 3 6 540 14 2009 1487 C 7 1 3 6 540 PS 0 920 A B W 0 0 0 F 9 4 4 5 540 1 143 132 F 9 4 4 5 540 2 430 396 F 9 4 4 5 540 3 344 316 E 8 4 4 5 540 4 574 528 E 8 4 4...

Page 69: ...4 6 540 13 1866 1362 D 8 1 4 6 540 14 2009 1467 D 8 1 4 6 540 PS 1 152 A B W 0 0 0 F 9 4 4 5 540 1 143 165 F 9 4 4 5 540 2 430 495 F 9 4 4 5 540 3 344 396 F 8 4 4 5 540 4 574 661 E 8 4 4 5 540 5 717...

Page 70: ...87 264 E 8 3 4 5 540 4 382 351 E 8 3 4 5 540 5 478 440 E 8 3 4 5 540 6 574 528 E 8 3 4 5 540 7 670 616 E 8 3 4 5 540 8 765 704 E 8 3 4 5 540 9 861 792 D 8 3 4 5 540 10 957 880 D 7 3 4 5 540 11 1052 96...

Page 71: ...331 F 8 3 4 6 540 4 382 440 E 8 3 4 6 540 5 478 551 E 8 3 4 6 540 6 574 661 E 8 3 4 6 540 7 670 772 E 8 3 4 6 540 8 765 881 D 8 3 4 6 540 9 861 992 D 7 3 4 6 540 10 957 1102 D 7 3 4 6 540 11 1052 1212...

Page 72: ...15 198 E 8 2 3 7 540 4 287 264 E 8 2 3 7 540 5 358 329 E 8 2 3 7 540 6 430 396 E 8 2 3 7 540 7 502 462 E 8 2 3 7 540 8 574 528 E 8 2 3 7 540 9 645 593 D 8 2 3 7 540 10 717 660 D 7 2 3 7 540 11 789 726...

Page 73: ...48 F 8 2 3 7 540 4 287 331 E 8 2 3 7 540 5 358 412 E 8 2 3 7 540 6 430 495 E 8 2 3 7 540 7 502 578 E 8 2 3 7 540 8 574 661 D 8 2 3 7 540 9 645 743 D 7 2 3 7 540 10 717 826 D 7 2 3 7 540 11 789 909 D 7...

Page 74: ...10 Fax 39 0434 695425 Email info gaspa rdo it www maschionet com Sta bilimento produttivo Ca doneghe PD Via Tiepolo 8 35010 Ca doneghe Padova Italy Tel 39 049 8888700 Fax 3 9 049 8888800 Email info te...

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