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MASCAR Diavel 630, Use And Maintenance Manual

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MASCAR Diavel 630 Use And Maintenance Manual Download Page 1

 

 

 

 

 

 

 

 

 

 

 

Prima di iniziare ad 

operare con la 

macchina, leggere le 

istruzioni per l’uso 

Summary of Contents for Diavel 630

Page 1: ...Prima di iniziare ad operare con la macchina leggere le istruzioni per l uso...

Page 2: ...al guidelines 24 4 2 Harvesting starting 24 4 3 Advantages with low and wide windrow 24 4 4 Disadvantages with high and narrow windrow 24 4 5 Feeding procedure 24 4 6 Bale formation 25 4 7 Binding 25...

Page 3: ...ery 1000 working hours 56 6 4 Extraordinary maintenance 56 6 4 1 Lifting through jacks 57 6 5 Machine settings 57 6 5 1 Sensors 57 6 6 Storage 58 6 7 Problems causes remedies 59 6 7 1 Set up of the ma...

Page 4: ...particular interest for the machine and or operator their meaning is indicated here below DANGERS CAN BE OF 3 LEVELS DANGER The writing DANGER indicates the maximum danger and warns that if the descri...

Page 5: ...ation or sold It must be kept in a safe place known to the authorized personnel It is up to said personnel to make sure it is kept safe and intact for consultation for the entire duration of the machi...

Page 6: ...ation each machine is provided with The machine is substantially made by a bearing metal structure which bears the various machinery suitable to the collection of agricultural products and their press...

Page 7: ...F THE MACHINE DANGER The operator should use the machine as indicated in this manual keeping in mind the rules of accident use conditions and technical characteristics of the machine ANY OTHER NOT FOR...

Page 8: ...PTIONAL 3 WHEELS 4 PICK UP WHEELS 5 PICK UP 6 STANDING FOOT 7 ADJUSTABLE DRAW BAR 8 CARDAN JOINT INPUT WITH CONNECTION SHIELD 9 IDENTIFICATION PLATE 10 ELECTRICAL AND HYDRAULIC CONNECTIONS TO THE TRAC...

Page 9: ...ydraulic system required 2 distributors double action Tyres optional 15 0 55 17 500 50 17 Nr RPM at the PTO rpm min 540 PTO shaft 80 CV with automatic torque limiter 1900 Nm Towing eye height D min ma...

Page 10: ...ing performing minor repairs and transporting a machine SKILLED PERSONNEL The term is used to describe people specially trained and qualified to perform any maintenance or repair needing for specific...

Page 11: ...arge may occur between the line and the machine the operator might be involved even with lethal consequences It is strictly forbidden to work or get in contact with the machine while the tractor engin...

Page 12: ...e substances wash hands carefully All maintenance regulations and work starting operations must be done compulsory with the machine leaned on the ground by the standing foot tractor turned off well st...

Page 13: ...class 8 8 10 9 M 4 3 0 4 4 M 5 5 9 8 7 M 6 10 15 M 8 25 36 M 10 49 72 M 12 85 125 M 14 135 200 M 16 210 310 M 18 300 430 M 20 425 610 M 24 700 990 For setting maintenance clearing assembling etc with...

Page 14: ...them immediately should they start peeling off or be damaged WARNING All the safety signs positioned on one side of the round baler and illustrated hereunder have to be applied in exactly the same pos...

Page 15: ...ngine and the control unit during the maintenance on the machine 10 Crushing hazard Do not get close to the machine and do not stand under the area of discharge of the bale while the rear door is open...

Page 16: ...ing the maintenance on the machine 16 Crushing hazard and cutting of upper limbs Do not get close to the cutting knives It is compulsory to turn off the engine and the control unit during the maintena...

Page 17: ...Roundbaler DIAVEL 630 DIAVEL 630 CUT USE AND MAINTENANCE MANUAL 17 Fig 4 Safety signs...

Page 18: ...attended or before its transport PTO shaft support the function of the support is to hold the PTO shaft when the machine is parked The machine doesn t have to work or be transported when the PTO shaft...

Page 19: ...ork carefully clean the round baler paying particular attention to the product eventually wrapped at the ends of rolls or to the remains of net and or twine binding Perform correct regular maintenance...

Page 20: ...ntent WARNING The surface on which the machine has to be loaded must be perfectly levelled in order to avoid eventual load movements WARNING Once moved the machine on the lorry or on the wagon make su...

Page 21: ...achine WARNING For the circulation on the road the machine must be homologated according to the rules in force in the country where circulating The circulation on the road must be compulsory with unlo...

Page 22: ...o the tractor and that parking brake is disconnected before proceeding in the street The round baler doesn t have absolutely be used as a mean of transport DANGER The un correct set of the tires on th...

Page 23: ...opes The round baler stability is influenced by the ground conditions and by the type of towing tractor The presence of the bale inside the chamber might suddenly modify in a dangerous way the tractor...

Page 24: ...n windrow 1 10 mt width and 0 30 0 40 mt high both to avoid products loss as well as to allow a good bailing If the windrow is low and width then the bale comes out better 4 2 HARVESTING STARTING Befo...

Page 25: ...he knives reset in case of hit with foreign bodies such as rocks branches etc Inside the chamber the material starts rotation thanks to the round baler rollers The operator can select three levels of...

Page 26: ...4 9 BALER STOP At the job end the operator must Stop the run of the tractor on plain and use the parking brake Remove the PTO shaft from the tractor Switch off and disconnect the display Lift up the...

Page 27: ...ctor away from the draw bar Lubricate and grease every greasing point including the chains WARNING It is very important that the place in which the round baler is parked is Dry Protected from the elem...

Page 28: ...condition of the machine The procedure described above must be carried out whenever the machine is inactive for a long time WARNING The adjustment and preparation for start up must be carried out whe...

Page 29: ...an be configurated simply unscrewing the screw which connects the draw bar and resetting it in one of the position of the figure here below Fig 14 PTO support configurations The PTO has to lean on the...

Page 30: ...and make sure it is perfectly blocked in the correct position CAUTION The PTO shaft must be connected only when the draw bar is hooked to the tractor to prevent detachments or damages to the PTO shaf...

Page 31: ...cover of the protection from the machine side the one fixed on the adaptor box Unscrew the tightening nut of the PTO shaft from the machine side and remove the tightening pin Pull out the PTO shaft f...

Page 32: ...fts with ruined protections or worse missing 5 2 4 Automatic torque limiter The PTO shaft has to have a torque limiter which operates by interrupting the power transmission when a torque peak occurs o...

Page 33: ...an remain under pressure also once the machine is stopped Only specialized personnel adequately trained can make interventions on the hydraulic system The intervention on the calibration of system val...

Page 34: ...the material within the bale chamber takes place through the side cochleas and the rotor Two large cochleas restrict the flow of the material by the width of the collector to the one of the chamber Th...

Page 35: ...n easy access to the net binder to carry out the operations of inspection and passage of the net The loading operation of the coil on the binder can be performed without the use of the ladder by placi...

Page 36: ...he material is not conveyed between the baffle plate and the pick up and the baffle plate is pushed forward or when the baffle plate is constantly pushed by the material higher than what set When the...

Page 37: ...in to close Restart the PTO and wait until the collection unit is free If this is not enough try to restart again the PTO or follow the instructions of paragraph 5 3 1 Once the collection unit is free...

Page 38: ...the machine The operations to remove or insert the knives are the following Press the F1 key on the terminal in the C area of Fig 32 the drop bottom icon will appear Press the Enter key to activate th...

Page 39: ...22 A Instead of the knives the machine can be equipped with fake knives Fig 22 B False knives do not cut the material but are used only to close the slots of the drop bottom to prevent remains of stuc...

Page 40: ...net turns The reset of the cutting guillotine takes place when the rear door is open by the lever A of fig 25 If you need to manually reset the guillotine adjust the lever B of Fig 25 The net cut is...

Page 41: ...ing there will be two supply coils one for each cart and two spare coils To set the machine to the twine binding it is necessary to 1 Place the 2 coils A fig 28 and the two spare coils B fig 28 2 Tie...

Page 42: ...ith a not constant pitch of the turns and distance from the edge An excessive braking force can cause a sliding between the twine and the dragging rollers Fig 30 Adjustments of the twine binding The t...

Page 43: ...nal with various buttons followed by a brief description of each 1 Power ON OFF button To turn on the panel just press once to turn off keep it pressed for 1 second 2 ESC button It exits from a comman...

Page 44: ...hich the machine parameters are displayed Using the navigation keys it s possible to select some areas and change the parameters Area A it shows the pressure level set When this area is selected it s...

Page 45: ...operation on the left of the Status icon two symbols could appear The hourglass symbol appears during the delay time of binding i e the time that elapses between the achievement of the set pressure v...

Page 46: ...atic or manual After selecting the area setting can be changed whenever you press the Enter key Area G This area shows the type of binding set After selecting the area it s possible to change the sett...

Page 47: ...eady 5 5 4 Menu The menu looks like a list of selectable parameters editable by the navigation keys When you press the Menu key instead of the operating screen a drop down menu with icons will appear...

Page 48: ...he Enter key again or press the Esc key to exit without changing the value By selecting Settings menu and pressing the Enter key the submenu opens CAUTION The Settings menu is reserved to qualified st...

Page 49: ...to satisfy the client s requests for the different uses of the round baler It s possible to verify the software version that is installed on the machine going in the Settings menu fig 35 It is possib...

Page 50: ...monitor during this phase In the lower white band appears on the left the checksum CRC and on the right the application of software currently loaded In case of incorrect checksum appears ERR in red S...

Page 51: ...achine beeps when the bale reaches the set pressure and the machine will starts binding after a while 5 6 2 Harvesting operation After adjusting the machine for work and checking safety and maintenanc...

Page 52: ...Status 5 Roundbaler s icon red with the symbol of binding in progress When the binding is completed the monitor emits the acoustic signal 3 the lighting bars become flashing red and on the area B appe...

Page 53: ...TENANCE MANUAL 53 Status 0 Roundbaler s icon red with the rear door open close the rear door After the discharge of the bale and the closing of the rear door ensure that in the Area B appears the roun...

Page 54: ...e effect of lubrication Avoid introducing too much grease in the greasers The introduction in the greasing point of a large amount of grease with high pressure can damage the bearing shields Do this w...

Page 55: ...8 Right cylinder drop bottom 0 5 24 29 Parking feet 1 50 30 Chain Lubrication 4 L max 12 Fig 41 Lubrication points manual system Centralized greasing optional Point Name Quantity cm3 Interval hours 1...

Page 56: ...rs Every 24 working hours Check the state of the machine Lubricate the components specified in the lubrication chart Check the tire pressure Section 3 4 1 Check the condition of the fingers of the pic...

Page 57: ...roceed with the settings only if you have problems or malfunctions 6 5 1 Sensors The round baler uses inductive sensors for detecting the state of the machine These sensors detect when a metal object...

Page 58: ...re in the correct position Wash the machine from any dirt Make a thorough inspection and replace any worn or damaged parts Tighten the bolts Make an accurate lubrication of each point including chains...

Page 59: ...l material on the rotor WARNING before stop the PTO and remove the keys from the tractor Bale is too light Wrong setting of the pressure Adjust the pressure of pressing Ensure that the front manometer...

Page 60: ...ine brake Twine ligature only in the middel The trolleys don t catch the twine Decrease the winding diameter of the driving pulley The twine is not dragged by the bale Incorrect way of strings Check t...

Page 61: ...rect setting Set the maximum pressure on the terminal Problem to the hydraulic system Contact service The parking brake doesn t brake enough Loose wires Adjust logs sheaths Brakes worn out Replace the...

Page 62: ...the type of product to collect the parameters to adjust in this case are Braking net twine the braking degree can be easily modified by the adjustment screws located on the left side of the net binde...

Page 63: ...Roundbaler DIAVEL 630 DIAVEL 630 CUT USE AND MAINTENANCE MANUAL 63 6 8 HYDRAULIC SCHEMA 6 8 1 Rear door hydraulic schema 6 8 2 Pick up hydraulic schema DIAVEL 630...

Page 64: ...Roundbaler DIAVEL 630 DIAVEL 630 CUT USE AND MAINTENANCE MANUAL 64 6 8 3 Pick up hydraulic schema DIAVEL 630 CUT 6 9 ELECTRIC SCHEMA...

Page 65: ...ying special attention to this service is not liable for delays in delivery due to force majeure The shipping costs are always at customer s charge The goods travel at the risk of the buyer even if so...

Page 66: ...ory or not for road use Follow the rules of the country where the machine circulates to choose the configuration to be adopted for the machine In both cases with pneumatic or hydraulic braking system...

Page 67: ...do not spill oil Remove the caps located on the brake cylinders fig 47 Wait until from the caps holes no more air gets out but only hydraulic oil Screw in the caps and check that there are no oil lea...

Page 68: ...intervenes to unlock the brakes is necessary to bring the pressure to the operating values When the pressure falls below 2 5 bar the release valve is not sufficient to release the brakes WARNING The a...

Page 69: ...Roundbaler DIAVEL 630 DIAVEL 630 CUT USE AND MAINTENANCE MANUAL 69...

Page 70: ...Roundbaler DIAVEL 630 DIAVEL 630 CUT USE AND MAINTENANCE MANUAL 70...

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Page 72: ...Cod 282 133 rev 0 09 05 2016 MASCAR S p A Via Roma 82 36040 Grumolo delle Abbadesse Vicenza Italy Tel 39 0444 380180 Fax 39 0444 583831 380185 E mail info mascar it...

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