MAS Genio INM Series Operating Manual Download

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Revision No: 03

July/2018

In-Line Centrifugal Pumps with Frequency Inverter

GENiO INM SERIES

OPERATING MANUAL

Summary of Contents for Genio INM Series

Page 1: ...Revision No 03 July 2018 In Line Centrifugal Pumps with Frequency Inverter GENiO INM SERIES OPERATING MANUAL ...

Page 2: ...erilim Yönetmeliği 2014 30 EU Electromagnetic Compatibility Directive 2014 30 AB Elektromanyetik Uyumluluk Yönetmeliği EUP 2009 125 EC Electric Used Products Directive Elektrik Kullanan Ekipmanlar Direktifi EUP 94 9 EC Equipment For Explosive Atmospheres Patlayıcı Ortamlardaki Ekipman Yönetmeliği 2009 125 EC European Ecodesign Directive Regulation No 547 2012 Ecodesign Requirements for Water Pumps...

Page 3: ...ing and putting into service of the pump the following rules have to be applied 1 Do not work without taking safety measures relevant to equipment Cable mask and safety band must be used when necessary 2 Be sure there is adequate amount of oxygen and there is no toxic gaseous around 3 Before using welding or any electrical equipment make sure that there is no risk of explosion 4 Check the cleanlin...

Page 4: ...ation of pumps whose performance tests are made is under the warrantyof MAS DAF MAKINA SANAYI A Ş 2 5 Pressure Limit Pressure at the discharge flange must not exceed 16 Bar A special order is necessary for applications with higher pressures 3 SAFE OPERATING CONDITIONS This manual contains main safety instructions for the installation operation and maintenance It must be read by the personnel who a...

Page 5: ...orces 4 1 6 Seals In standard production various mechanical seal types e g bellow type spring actuated type are used for sealing 4 2 Construction of Pump Group 4 2 1 Drive TEFC Totally Enclosed Fan Cooled 3 phase squirrel caged in accordance to DIN 42673 IM 2001B5 type electrical motor which complies with DIN IEC and VDE is used to drive the pump in proper speed and power Specifications of electri...

Page 6: ...te base as illustrated in Figure 2 Take out the guards placed by the manufacturer from suction and discharge openings of the pump Close the suction and discharge flanges with rubber gaskets This precaution is important to avoid the undesired substances weld crust weld slag sand stone wood piece etc get into the pump Do not take off this gasket until the installation is completed Start the installa...

Page 7: ...s delta open the discharge valve slowly Continue opening the valve until you read the amperage on the electrical panel One should always check the labels which show the direction of rotation and the direction of fluid flow If you dismount the coupling protection to monitor the direction of rotation do not restart the engine before remounting the protection As a result of getting in touch with rota...

Page 8: ...ual control one must be able to reach the pump from any direction Especially to be able to dismount the internal units of the pump and the engine sufficient free space must be created around them for maintenance and repair Furthermore one must make sure that the piping system can easily be dismounted 8 1 2 Bearing and Lubrication Rolling bearings are not used in INM INL type pumps Motor bearing is...

Page 9: ...pipes If there is not any operation on the casing not need to remove the pipe connection If to take out the complete pump is necessary disconnect pump from the driver suction and discharge pipes and detach the baseplate If Any Remove stud nuts 300 which connect the adapter to the casing and dismantle the rotor group with motor from the volute casing Unscrew the end nuts 65 of the impeller and take...

Page 10: ...ncy inverter on the baseplate and fix with 4 screws Finish installation 11 2 Making Of Electrical Connections Dismantle the screws on operation panel unplug the keyboard cable and remove the cover Caution do not break the keyboard cable Each cable is connected to the terminals correctly through waterproof joint on the bottom Connect the keyboard cable install the cover and fix with screws ...

Page 11: ... Terminal M1 M2 COM COM 24V S S MO1 MCM AI1 AI2 VO GND GND TA TB TC M1 M2 Multi function digital input terminal AI1 AI2 Analog Inputs VO Analog reference voltage GND Analog ground terminal TA TB TC Relay output 24V 24V power for external devices COM 24V power public terminal S S Standard RS485 communication terminal MO1 Multi function analog output MCM Multi function output ...

Page 12: ...has two functions One of them by pressing this key longish on the first page set pressure setting can be made by connecting set pressure setting parameter directly Another function of it is to exit from the parameter page without losing any changes Shift Used to move the screen or cursor during the parameter setting When it is on running mode it allows to be changed values such as current pressure...

Page 13: ...be connected to Al1 terminal and the brown cable will be connected to 24V electric terminal Note end of the temperature sensor connection will be connected to 24V electric terminal and its end will be connected to Al1 terminal In addition if it is required to operate above the set temperature the F3 06 parameter will be set to 011 If it is required to operate below the set temperature the F3 06 pa...

Page 14: ...d level electrode connection while a cable is connected to M2 a bridge contact is made from COM to inverter ground connection At the same time firstly F0 15 parameter will be set as 02 after that F7 26 parameter will be set as 02 on the interface 11 7 7 Open contact PTC sensor connection is as follows PTC connection will be made as seen above At the same time firstly F0 15 parameter will be set as...

Page 15: ...Setting F0 20 1 2 Inverters as Master F0 20 2 3 Inverters as Master F0 20 3 4 Inverters as Master F0 20 4 5 Inverters as Master F0 20 5 6 Inverters as Master F0 20 6 One Inverter one grid F0 20 7 Emergency Mode F0 20 9 Inverter Network Slave No 1 F0 20 11 Inverter Network Slave No 2 F0 20 12 Inverter Network Slave No 3 F0 20 13 Inverter Network Slave No 4 F0 20 14 Inverter Network Slave No 5 F0 20...

Page 16: ...sure level Set the operating pressure to the label value Bearing temperatures are high Too much too little or improper lubrication Increase in axial forcing Change the oil decrease or increase its quantity Clean the balance holes on the impeller disc Excessive leakage from the stuffing box Worn out gland Use brand new gland Change the stuffing bush Noisy operation Worn out motor or pump ball beari...

Page 17: ...462 105 140 340 180 160 Ø 25 0 37 71 217 462 105 140 340 180 160 Ø 25 0 55 80 238 483 105 140 340 180 160 Ø 25 0 75 80 238 483 105 140 340 180 160 Ø 25 2 poles 2 2 90L 283 40 528 105 140 340 180 160 Ø 25 3 100L 315 590 105 170 340 180 160 Ø 25 4 112M 332 607 105 170 340 180 160 Ø 25 5 5 132S 375 650 105 170 340 180 160 Ø 25 7 5 132S 375 650 105 170 340 180 160 Ø 25 40 200 4 poles 0 37 71 217 40 44...

Page 18: ... 595 110 170 320 170 150 Ø 25 4 112M 332 612 110 170 320 170 150 Ø 25 5 5 132S 375 655 110 170 320 170 150 Ø 25 50 160 4 poles 0 37 71 217 50 482 125 140 360 190 170 Ø 25 0 55 80 238 503 125 140 360 190 170 Ø 25 0 75 80 238 503 125 140 360 190 170 Ø 25 1 1 90S 258 523 125 140 360 190 170 Ø 25 1 5 90L 283 548 125 140 360 190 170 Ø 25 2 poles 3 100L 315 50 610 125 170 360 190 170 Ø 25 4 112M 332 627...

Page 19: ...0 170 340 180 160 Ø 25 5 5 132S 375 675 130 170 340 180 160 Ø 25 65 160 4 poles 0 37 71 217 65 489 130 142 390 210 180 Ø 25 0 55 80 238 510 130 142 390 210 180 Ø 25 0 75 80 238 510 130 142 390 210 180 Ø 25 1 1 90S 258 530 130 142 390 210 180 Ø 25 1 5 90L 283 555 130 142 390 210 180 Ø 25 2 poles 3 100L 315 65 617 130 172 390 210 180 Ø 25 4 112M 332 634 130 172 390 210 180 Ø 25 5 5 132S 375 677 130 ...

Page 20: ...30 7 5 132S 375 720 135 210 440 220 220 Ø 30 11 160M 491 866 135 240 440 220 220 Ø 30 15 160M 491 866 135 240 440 220 220 Ø 30 80 200 4 poles 1 1 90S 258 80 558 140 160 500 250 250 Ø 20 1 5 90L 283 583 140 160 500 250 250 Ø 20 2 2 100L 315 635 140 180 500 250 250 Ø 20 3 100L 315 635 140 180 500 250 250 Ø 20 4 112M 332 652 140 180 500 250 250 Ø 20 2 poles 11 160M 491 80 861 140 230 500 250 250 Ø 30...

Page 21: ...40 500 250 250 Ø 30 15 160M 491 886 155 240 500 250 250 Ø 30 18 5 160L 491 886 155 240 500 250 250 Ø 30 22 180M 549 944 155 240 500 250 250 Ø 30 100 200 4 poles 2 2 100L 315 100 685 180 190 550 275 275 Ø 20 3 100L 315 685 180 190 550 275 275 Ø 20 4 112M 332 702 180 190 550 275 275 Ø 20 5 5 132S 375 770 180 215 550 275 275 Ø 30 7 5 132M 421 816 180 215 550 275 275 Ø 30 2 poles 18 5 160L 491 100 911...

Page 22: ...5 225M 680 1160 210 270 600 300 300 Ø 35 125 250 6 poles 1 1 90L 283 125 668 210 175 650 350 300 Ø 20 1 5 100L 315 715 210 190 650 350 300 Ø 20 2 2 112M 332 732 210 190 650 350 300 Ø 20 3 132S 375 800 210 215 650 350 300 Ø 20 4 132M 421 846 210 215 650 350 300 Ø 20 5 5 132M 421 846 210 215 650 350 300 Ø 30 4 poles 4 112M 332 125 732 210 190 650 350 300 Ø 20 5 5 132S 375 800 210 215 650 350 300 Ø 3...

Page 23: ...91 971 180 300 670 315 355 Ø 30 18 5 180M 549 1029 180 300 670 315 355 Ø 30 22 180L 549 1029 180 300 670 315 355 Ø 30 30 200L 637 1147 180 330 670 315 355 Ø 30 150 315 6 poles 4 132M 421 150 911 210 280 770 390 380 Ø 20 5 5 132M 421 911 210 280 770 390 380 Ø 30 7 5 160M 491 1006 210 305 770 390 380 Ø 30 11 160L 491 1006 210 305 770 390 380 Ø 30 4 poles 15 160L 491 150 1006 210 305 770 390 380 Ø 30...

Page 24: ...les 30 200L 637 200 1282 200 445 850 400 450 Ø 50 37 225S 655 1300 200 445 850 400 450 Ø 50 45 225M 680 1325 200 445 850 400 450 Ø 50 55 250M 755 1400 200 445 850 400 450 Ø 50 75 280S 767 1412 200 445 850 400 450 Ø 50 Table 4 INM Pump Dimensions Table and Weights 14 TIGHTENING TORQUES THREAD DIAMETER TIGHTENING TORQUEMAX Nm Property Classes 8 8 10 9 M4 3 0 4 4 M5 5 9 8 7 M6 10 15 M8 25 36 M10 49 7...

Page 25: ...5 40 595 3 476 2 523 82 428 58 500 01 619 06 INM H 40 160 INM 40 200 INM 40 250 INM H 50 125 50 785 7 642 9 714 3 476 2 547 63 666 68 INM H 50 160 INM 50 200 INM 50 250 INM H 65 125 65 1000 809 5 880 97 523 82 571 44 714 3 INM H 65 160 INM 65 200 INM 65 250 INM 80 160 80 1191 976 2 1071 45 547 63 619 06 761 92 INM 80 200 INM 80 250 INM 80 315 INM 100 160 100 1595 1286 1428 6 595 25 690 49 833 35 I...

Page 26: ...Mas Grup 24 16 SAMPLE PLUMBING Figure 6 Sample Plumbing ...

Page 27: ... Pressure Gauge 06 Wearing Ring 300 Stud Pump Casing 12 Adapter 320 Hex Bolt 16 Motor Flange 321 Hex Bolt 20 Impeller 322 Hex Bolt 52 Mechanical Seal Ring 340 İmbus Bolt 60 Pump Shaft 360 Nut 65 Impeller Nut 361 Nut 80 Shackle 380 Set Screw 210 Key Impeller 381 Set Screw 250 Mechanical Seal 400 O Ring 260 Pipe Plug Adapter 500 Motor Table 7 INM Sectional Part List without coupling ...

Page 28: ...6 Wear Ring 320 Hex Bolt 12 Adapter 321 Hex Bolt 16 Motor Flange 322 Hex Bolt 20 Impeller 340 Imbus Bolt 52 Mechanical Seal Ring 341 Imbus Bolt 60 Shaft 360 Nut 65 Impeller nut 361 Nut 210 Key Impeller 362 Nut 211 Kama coupling 380 Setscrew 250 Mechanical Seal 381 Setscrew 260 Solid plug 400 O Ring 261 Drain plug 600 Rigid coupling Table 8 INM Sectional Part List with coupling ...

Page 29: ... 20 Impeller 320 Hex Bolt Coupling 52 Mechanical Seal Ring 321 Hex Bolt Adapter 53 Coupling Front Bush 340 Imbus Bolt Coupling 60 Shaft 360 Nut Casing 65 Impeller nut 361 Nut Adapter 210 Key Impeller 362 Nut Coupling 211 Key Coupling 380 Setscrew 250 Mechanical Seal 410 Cylinder Head Gasket 251 Mechanical Seal 600 Rigid Coupling 260 Slud casing Table 9 INL Sectional Part List ...

Page 30: ... Plug Adapter 06 Wear Ring 261 Pipe Plug Pressure Gauge 12 Adapter 300 Stud Volute Casing 16 Motor Flange 320 Hex Bolt 20 Impeller 322 Hex Bolt 52 Mechanical Seal Ring 340 İmbus Bolt 60 Pump Shaft 360 Nut 65 Impeller Nut 361 Nut 80 Shackle 380 Setscrew 210 Key Impeller 381 Setscrew 250 Mechanical Seal 400 O Ring Table 10 INM Drawing For Dismantling Part List without coupling ...

Page 31: ...6 Wear Ring 320 Hex Bolt 12 Adapter 340 Imbus Bolt 14 Motor Flange 341 Imbus Bolt 20 Impeller 360 Nut 52 Mechanical Seal Ring 361 Nut 60 Pump Shaft 380 Setscrew 65 Impeller Nut 381 Setscrew 210 Key Impeller 390 Grooved Pin 250 Mechanical Seal 400 O Ring 260 Pipe Plug Adapter 600 Rigid Coupling 261 Pipe Plug Pressure Gauge Table 11 INM Drawing For Dismantling Part List with coupling ...

Page 32: ...0 6 INM 100 315 1450 0 7 INM 125 200 1450 0 5 INM 125 250 1450 0 5 INM 125 315 1450 0 5 INM 150 200 1450 0 5 INM 150 250 1450 0 5 INM 150 315 1450 0 6 INL 150 360 1450 0 4 INL 200 315 1450 0 4 Table 12 INM INL MEI Table 1450 rpm Pump Type Speed rpm MEI INM H 40 125 2900 0 5 INM H 40 160 2900 0 7 INM 40 200 2900 0 5 INM 40 250 2900 0 7 INM H 50 125 2900 0 4 INM H 50 160 2900 0 4 INM 50 200 2900 0 4...

Page 33: ... For Dismantling with coupling 29 21 TABLE LIST Page No Table 1 Spare Part List 6 Table 2 Sound Pressure Level 7 Table 3 Possible Failures Causes Solutions 14 Table 4 INM Pump Dimensions Table And Weight 15 Table 5 Tightening Torques Table 22 Table 6 Forces and Moments at The Pump Flanges 23 Table 7 INM Sectional Part List without coupling 25 Table 8 INM Sectional Part List with coupling 26 Table ...

Page 34: ...17 Tuzla İSTANBUL TÜRKİYE Tel 90 216 456 47 00 pbx Fax 90 216 455 14 24 Ankara Regional Directorate Aşağı Öveçler Mah 1329 Sok No 6 9 Öveçler ANKARA TURKEY Tel 90 312 472 81 60 67 Fax 90 312 472 82 51 Factory 1 Organize Sanayi Bölgesi Parsel 249 5 Beyköy DÜZCE TÜRKİYE Tel 90 380 553 73 88 Fax 90 380 553 71 29 ...

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