Maruyama MP2531CE-1 Operating Manual Download Page 26

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Pump

Engine

Troubleshooting

If further assistance is required, contact your local authorized Maruyama service dealer.

Problem

Cause

Action

Pump doesn't rotate

No suction or suction time is

long

Low discharge volume

Low discharge pressure

Engine Will Not Start

Engine Will Not Idle

Engine Lacks Power or Stalls

When Cutting

Engine doesn't move

Impeller rusted

Debris is stuck in Impeller.

Air is being drawn in

Priming water is not sufficient

Mechanical seal failure

Engine rpm is too low

Pump position is too high from

water source

Suction hose is damaged or folded

Strainer or hose is clogged

Air is being drawn in

Engine rpm is too low

Pump position is too high from

water source

Impeller is worm

Suction hose diameter is too small

Debris is stuck in Impeller.

Strainer or hose is clogged

STOP switch set to off position

Empty fuel tank

Primer bulb wasn't pushed enough

Engine flooded

Idle speed set incorrectly

Throttle wire has come loose

Dirty air filter

Clogged spark arrester or exhaust port.

Refer to engine troubleshooting.

Disassemble and repair

Disassemble and clean

Check all connections and tighten

them.

Fill the pump casing with priming

water until it is full

Replace mechanical seal

Increase engine rpm

Place pump near water source

Replace suction hose

Check and clean

Check all connections and tighten

them.

Increase engine rpm

Place pump near water source

Replace Impeller

Use bigger diameter suction hose

Disassemble and clean

Check and clean

Move switch to on position

Fill fuel tank

Press primer bulb until fuel flows

through fuel return line

Use warm engine starting procedure

Set idle speed

Tighten throttle wire

Clean or replace air filter

Clean spark arrester or exhaust port

Summary of Contents for MP2531CE-1

Page 1: ...Water Pump MP2531CE 1 MP2531CE 1CA...

Page 2: ...ic work is performed at a Maruyama Dealer Any warranted part which is not scheduled for replacement as required maintenance or which is scheduled only for regular inspection to the effect of repair or...

Page 3: ...sequential damages for breach of any express or implied warranty on these products except to the extent prohibited by applicable law Any implied warranty of merchantability or fitness for a particular...

Page 4: ...es Where a warrantable condition exists Maruyama Manufacturing Company Inc will repair your small off road engine at no cost to you including diagnosis if the diagnostic work is performed at an author...

Page 5: ...aruyama Manufacturing Company Inc shall remedy warranty defects at any authorized Maruyama Manufacturing Company Inc engine dealer or warranty station Any authorized work done at an authorized dealer...

Page 6: ...s defective the part will be repaired or replaced by Maruyama Manufacturing Company Inc OWNER S WARRANTY RESPONSIBILITIES a As the small off road engine owner you are responsible for the performance o...

Page 7: ...n Control 5 4 Introduction 7 5 Specifications 8 6 Product Description 8 7 Standard Accessories 9 8 Safety 10 9 Assembly Instructions 12 10 Before Operation 13 11 Operating The Water Pump 17 12 Carbure...

Page 8: ...mation about your specific product You will find the model and seri al number located in a unique place on the product Product Description on page 9 For your convenience write the product model name a...

Page 9: ...Approved MP2531CE 1 MP2531CE 1CA 304 x 251 x 336mm 12 0 x 9 9 x 13 2 in 5 5 kg 12 lbs 25 mm 1 in PF 1 113 r min 30 gal min 36 m 118 ft 30 1 cc 0 6r 0 63 qts Walbro Diaphragm Type Solid State NGK BPM8...

Page 10: ...ndard Accessories Part Name Suction Hose Nut Packing Coupling Coupling Coupling Strainer One Touch Coupler Clamp Box Spanner Q ty 1 2 2 2 1 1 1 2 3 1 3 m 1 in 1 in 1 in 3 4 in 5 8 in 1 in 13 x 19 x Re...

Page 11: ...hy of special attention Safety Operator Safety 1 Read and understand this Operator s Manual before using this product Be thoroughly familiar with the proper use of this product 2 Never allow children...

Page 12: ...the engine 8 Allow the engine the cool before refueling 9 Empty the fuel tank before storing the water pump Fuel should be emptied after each use Fuel left in the tank dur ing storage may leak 10 Stor...

Page 13: ...hose fittings and the one touch coupler are supplied with water pump to be used with either 5 8 3 4 or 1 inch inside diameter hose Select an discharge hose that is the suitable diameter and length for...

Page 14: ...t immediately next to the water supply If the pump must be placed on a sloping or inclined surface a level platform must be used Be sure to secure the pump adequately 3 Where the weight of the suction...

Page 15: ...ammable and highly explosive WHAT CAN HAPPEN A fire or explosion from gasoline can burn you others and cause property damage HOW TO AVOID THE HAZARD Use a funnel and fill the fuel tank out doors in an...

Page 16: ...EL SYS TEM DAMAGE COULD RESULT DO NOT USE FUEL ADDITIVES OTHER THAN THOSE MANUFACTURED FOR FUEL STABILIZATION DURING STORAGE SUCH AS MARUYAMA S STABILIZER CONDITIONER OR A SIMILAR PRODUCT MARUYAMA S S...

Page 17: ...dd the remaining amount of gasoline 5 Close the container tightly and shake it momentarily to evenly mix the oil and the gasoline before fill ing the fuel tank on the Water Pump 6 When refilling the W...

Page 18: ...unning the engine with only priming water will cause the temperature of the priming water to rise damaging the mechanical seal 3 After the engine starts the pump will gradually start suction Once suct...

Page 19: ...pull the starter grip 4 After the engine starts move the throttle lever to the idle position then move the choke lever to the open position If the engine stops running before you move the choke lever...

Page 20: ...emergency do not stop engine while it runs fast It may damage the engine Move the throttle lever at idle position first then move the stop switch to OFF posi tion IMPORTANT In case of the stop switch...

Page 21: ...re to drain all water from the pump before storage 3 When the unit is not to be used for a long period of time clean the pump interior thoroughly remove all remaining moisture and then store it covere...

Page 22: ...ilter is not stuck in a cor ner of the tank and that the fuel hose is not dou bled over kinked before refueling Spark Plug Maintenance Interval The spark plug should be removed from the engine and che...

Page 23: ...ing fins and from around the cylinder base 5 Reinstall the fan cover and the cleaner cover Spark Arrester Maintenance Interval The spark arrester should be inspected and cleaned after every 25 hours o...

Page 24: ...en the boot then pull the boot off of the spark plug 3 Loosen the knob and lift off the cylinder cover 4 Remove the spark arrester see spark arrester maintenance Clean the muffler with a stiff brush 5...

Page 25: ...the spark plug and squirt a very small amount of oil into the cylinder 6 Pull the starter grip once 7 Slowly pull the starter grip to bring the piston to the top of the cylinder TDC 8 Reinstall the sp...

Page 26: ...ck in Impeller Strainer or hose is clogged STOP switch set to off position Empty fuel tank Primer bulb wasn t pushed enough Engine flooded Idle speed set incorrectly Throttle wire has come loose Dirty...

Page 27: ...park arrester Replace fuel filter Remove carbon deposits on piston head and combustion chamber Remove carbon deposits in transfer ports Replece fuel tube fuel tank cap gasket It is recommended to repl...

Page 28: ...Maruyama U S Inc 3570 Shelby Lane Denton TX 76207 U S A P O Box 2107 Denton TX 76202 U S A Phone 940 383 7400 Fax 940 383 7466 www maruyama us com 284680 03 10 10 TAP M...

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