34-5B
MANUAL TRANSMISSION
Gear Shift & Select Shaft Assembly
1) If gear shift guide case (1) has been disassembled or replaced,
tighten bolt as specified below. Also check breather (2) hole for
clog.
Tightening Torque
(a): 23 N.m (2.3 kg-m, 17.0 lb-ft)
2) Clean mating surface of guide case and coat it with sealant
evenly.
“A”: Sealant 99000-31110
3) Install gear shift yoke (1) and joint it with gear shift arm.
4) Install gear shift & select shaft assembly (2) into transmission
and joint its bottom end with gear shift yoke (1).
Note:
When installing gear shift & select shaft assembly (2),
position gear in neutral so that gear shift interlock plate
(4) will go in smoothly.
5) Tighten yoke and shaft with bolt (3) applied with thread lock
cement.
“B”: Thread lock 1322, 99000-32110
Tightening Torque
(a): 34 N.m (3.4 kg-m, 24.5 lb-ft)
6) Install gear shift interlock bolt (5) with washer and tighten it to
specification.
Tightening Torque
(b): 23 N.m (2.3 kg-m, 17.0 lb-ft)
7) Clean mating surface of left case and put gear shift guide case
applied with sealant on it.
Sealant: SUZUKI BOND No.1215, 99000-31110
8) Place wiring harness clamp bracket and fasten it together with
gear shift guide case (1).
Tightening Torque
(a): 10 N.m (1.0 kg-m, 7.5 lb-ft)
9) Install back up light switch (2) and clamp its lead.
Tightening Torque
(b): 20 N.m (2.0 kg-m, 14.5 lb-ft)
10) Clean left case cap and mating surface of left case, check
condition of O-ring and then fasten cap with 3 bolts.
Tightening Torque
(a): 10 N.m (1.0 kg-m, 7.5 lb-ft)
Summary of Contents for Zen Estilo 2018
Page 5: ......
Page 21: ......
Page 24: ...GENERAL INFORMATION 0A 3 ...
Page 47: ......
Page 51: ......
Page 57: ...1A 6 ENGINE GENERAL INFORMATION AND DIAGNOSIS ...
Page 58: ...ENGINE GENERAL INFORMATION AND DIAGNOSIS 1A 7 ...
Page 181: ...1D 50 ENGINE MECHANICAL Main Bearings Crankshaft and Cylinder Block Components ...
Page 192: ...ENGINE MECHANICAL 1D 61 REQUIRED SERVICE MATERIALS ...
Page 193: ...1D 62 ENGINE MECHANICAL ...
Page 239: ...1H 2 IGNITION SYSTEM Schematic and Routing Diagram Ignition System Wiring Circuit Diagram ...
Page 248: ...IGNITION SYSTEM 1H 11 Special Tools ...
Page 249: ......
Page 265: ...1J 4 CHARGING SYSTEM ...
Page 272: ...CHARGING SYSTEM 1J 11 Generator Component ...
Page 281: ......
Page 287: ......
Page 289: ......
Page 297: ...2B 2 FRONT SUSPENSION ...
Page 298: ...FRONT SUSPENSION 2B 3 ...
Page 315: ......
Page 335: ......
Page 347: ......
Page 348: ...FRONT DRIVE SHAFT 3A 1 Front Drive Shaft General Description Removal Installation ...
Page 349: ...3A 2 FRONT DRIVE SHAFT Disassembly Reassembly ...
Page 418: ...BRAKES WITH ABS 4A 11 f a b c d e a b a b c e f d 1 2 6 5 4 7 8 3 ...
Page 420: ...BRAKES WITH ABS 4A 13 ...
Page 447: ......
Page 450: ...ANTILOCK BRAKE SYSTEM 4B 3 System Schematic ...
Page 452: ...ANTILOCK BRAKE SYSTEM 4B 5 System Circuit ...
Page 485: ......
Page 487: ...2 5B MANUAL TRANSMISSION ...
Page 494: ...MANUAL TRANSMISSION 5B 9 Gear Shift Control Lever and Rod ...
Page 521: ...36 5B MANUAL TRANSMISSION Special Tools ...
Page 522: ...MANUAL TRANSMISSION 5B 37 ...
Page 523: ......
Page 536: ...ii 6 TABLE OF CONTENTS ...
Page 556: ......
Page 558: ...6C 2 ELECTRICAL POWER STERRING EPS SYSTEM ...
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Page 594: ......
Page 596: ......
Page 608: ......
Page 613: ...AIR CONDITIONING SYSTEM 7B 5 A C System Wiring Diagram ...
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Page 650: ......
Page 657: ...AIR BAG SYSTEM 8B 3 System Components and Wiring Location View and Connectors ...
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Page 766: ......
Page 773: ...BODY STRUCTURE 9K 1 Front Bumper Rear Bumper Body Structure ...
Page 774: ...9K 2 BODY STRUCTURE Body Dimensions Unit in mm ...
Page 775: ...BODY STRUCTURE 9K 3 Unit in mm Unit in mm ...
Page 776: ...9K 4 BODY STRUCTURE Unit in mm Unit in mm ...
Page 777: ...BODY STRUCTURE 9K 5 Unit in mm Under Body Dimensions ...
Page 778: ...9K 6 BODY STRUCTURE Unit in mm ...
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Page 783: ...PAINT COATINGS 9L 3 Sealant Application Area ...
Page 784: ...9L 4 PAINT COATINGS ...
Page 785: ...PAINT COATINGS 9L 5 ...
Page 786: ...9L 6 PAINT COATINGS ...
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