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Martin Engineering M3735-03/09

15

MARTIN

®

 

PIT VIPER

 Belt Cleaner

 

Figure 1. MARTIN

®

 PIT VIPER™ Belt Cleaner Assembly, P/N PV1S-XXXXXXXXXX* 

NS = Not Shown
* PV1S indicates a standard-duty pre-cleaner. First XX indicates belt width. XX indicates blade type: Slit and Segmented (00); Slit 
(01); Solid (11); Segmented (10). The next XX indicates the blade coverage: no blade (00). The next XX indicates blade urethane 
type: no blade (00); orange blade (OR); tan blade (CL); navy blue blade (NB). The next X indicates the mainframe type: no 
mainframe (0); standard painted mainframe (P). The last X indicates accessory options: no options (0); with spring cable tensioner 
54-inch belts or less only (C); with MARTIN

®

 TWIST

 tensioner (T); with spring cable tensioner with mount plate adapter 

18-inch–54-inch belts only (M).

Table I. MARTIN

®

 PIT VIPER™ Belt Cleaner Assembly Part Numbers

Item

Qty.

Description

 Part Number

1

1

MARTIN

®

 QC™ #1 Mainframe Weldment

Table I

2

1

MARTIN

®

 PIT VIPER™ Pre-Cleaner Blade

Table II

3

1

Lock Pin Lanyard Assembly

38168

4

1

Pin Slotted Spring 5/16 x 2 ZP

32774

5

2

Label, Martin Products

38048

NS

2

Label, Conveyor Products Warning

23395

NS

1

Manual Operator’s

M3735

NS

1

Spring Cable Tensioner Assembly

37944

NS

1

MARTIN

®

 TWIST™ Tensioner Assembly

Table I

NS

1

Spring Cable Tensioner Adapter Mount Plate Kit

38100

Assembly

Part Number

Blade Width

in (mm)

Mainframe 

Length in (mm)

Part Number

Item 1

Part Number

Item 8

Weight (lbs)

w/o Tensioners

PV1S-18XX12XXXX

12.00 (305)

48.00 (1219)

32756-18

31443

21.8

PV1S-18XX16XXXX

16.00 (406)

48.00 (1219)

32756-18

31443

23.1

PV1S-24XX18XXXX

18.00 (457)

54.00 (1372)

32756-24

31443

26.9

PV1S-24XX22XXXX

22.00 (559)

54.00 (1372)

32756-24

31443

28.1

PV1S-30XX24XXXX

24.00 (610)

60.00 (1524)

32756-30

31443

31.8

PV1S-30XX28XXXX

28.00 (711)

60.00 (1524)

32756-30

31443

33.1

PV1S-36XX30XXXX

30.00 (762)

66.00 (1676)

32756-36

31443

36.8

PV1S-36XX34XXXX

34.00 (864)

66.00 (1676)

32756-36

31443

38.1

PV1S-42XX36XXXX

36.00 (914)

72.00 (1829)

32756-42

31443

41.8

PV1S-42XX40XXXX

40.00 (1016)

72.00 (1829)

32756-42

31443

43.0

PV1S-48XX42XXXX

42.00 (1067)

78.00 (1981)

32756-48

31443

46.8

PV1S-48XX46XXXX

46.00 (1168)

78.00 (1981)

32756-48

31443

48.0

PV1S-54XX48XXXX

48.00 (1219)

84.00 (2134)

32756-54

31443-2R

51.7

PV1S-54XX52XXXX

52.00 (1321)

84.00 (2134)

32756-54

31443-2R

52.9

PV1S-60XX54XXXX

54.00 (1372)

90.00 (2286)

32756-60

31443-2R

56.7

PV1S-60XX58XXXX

58.00 (1473)

90.00 (2286)

32756-60

31443-2R

57.8

PV1S-72XX66XXXX

66.00 (1676)

102.00 (2591)

32756-72

31443-2R

66.7

PV1S-72XX70XXXX

70.00 (1778)

102.00 (2591)

32756-72

31443-2R

67.9

Part Numbers

Summary of Contents for PIT VIPER M3735

Page 1: ...Go to MARTIN PIT VIPER Belt Cleaner web page Operator s Manual M3735 MARTIN PIT VIPER Belt Cleaner...

Page 2: ...an National Standards Institute ANSI z244 1 1982 American National Standard for Personnel Protection Lockout Tagout of Energy Sources Minimum Safety Requirements and Occupational Safety and Health Adm...

Page 3: ...1 General 1 Installations without chutework 1 Belt cleaner inspection access 1 References 1 Safety 2 Before Installation 3 Before Installing Belt Cleaner 3 Installation 4 Locating and cutting mounting...

Page 4: ...tle Page 1 MARTIN PIT VIPER Belt Cleaner Assembly P N PV1S XXXXXXXXXX 14 15 2 Conveyor Products Warning Label P N 23395 16 List of Tables Table Title Page I MARTIN PIT VIPER Belt Cleaner Assembly Part...

Page 5: ...closed pulley chutework If the pulley is not enclosed the equipment should be installed using the best available field resources and methods to ensure that the critical dimensions are followed for pro...

Page 6: ...to do so could result in serious injury or death DANGER If this equipment will be installed in an enclosed area test the gas level or dust content before using a cutting torch or welding Using a torc...

Page 7: ...or death 4 Turn off and lock out tag out energy source according to ANSI standards see References DANGER If this equipment will be installed in an enclosed area test the gas level or dust content bef...

Page 8: ...Martin Engineering M3735 03 09 4 MARTIN PIT VIPER Belt Cleaner Installation Locating and cutting mounting holes 1 2 C L 7 50 191 min 70 76 2 75 3 00 X Operator Side Installation...

Page 9: ...Martin Engineering M3735 03 09 5 MARTIN PIT VIPER Belt Cleaner 2 cont C L Pulley Radius Lagging Thickness C L 7 50 191 Min Belt Thickness X Installation...

Page 10: ...gineering M3735 03 09 6 MARTIN PIT VIPER Belt Cleaner 3 4 Repeat steps 2 and 3 on far side of chute NOTE Refer to applicable tensioner manual for tensioner installation procedure Head Pulley Face Inst...

Page 11: ...ngineering M3735 03 09 7 MARTIN PIT VIPER Belt Cleaner Installing mainframe and blade 1 2 Installation IMPORTANT If mainframe is too long to fit inside chute for installation cut one or both ends of m...

Page 12: ...tin Engineering M3735 03 09 8 MARTIN PIT VIPER Belt Cleaner 3 4 Center cleaner blade on pulley NOTE Refer to applicable tensioner manual to complete installation and adjustment of tensioner Installati...

Page 13: ...l body into conveyor belt causing severe injury or death 3 Turn on conveyor belt for 1 hour then turn off DANGER Before installing servicing or adjusting the belt cleaner tensioner turn off and lock o...

Page 14: ...sary 4 Wipe all labels clean If labels are not readable contact Martin Engineering or a representative for replacements 5 Check blades for excessive wear Replace if necessary 6 Remove equipment from s...

Page 15: ...or too high Increase or decrease tensioner setting Blades are worn Check blades and replace if necessary Noise or vibration Tension is not sufficient or is set too high Correct tension as necessary I...

Page 16: ...Notes...

Page 17: ...nd Blades MARTIN PIT VIPER Belt Cleaner Assembly P N PV1S XXXXXXXXXX MARTIN PIT VIPER Pre Cleaner Blade P N PV XXXX XX XX MARTIN Tensioners MARTIN Single Spring Cable Tensioner Assembly P N 37944 MART...

Page 18: ...735 03 09 14 MARTIN PIT VIPER Belt Cleaner Figure 1 MARTIN PIT VIPER Belt Cleaner Assembly P N PV1S XXXXXXXXXX Mainframe Length Blade Width 2 4 1 3 3 22 1 57 40 82 2 81 71 6 21 158 7 17 182 8 73 222 2...

Page 19: ...g Cable Tensioner Assembly 37944 NS 1 MARTIN TWIST Tensioner Assembly Table I NS 1 Spring Cable Tensioner Adapter Mount Plate Kit 38100 Assembly Part Number Blade Width in mm Mainframe Length in mm Pa...

Page 20: ...XNBXX PV XXXXXXNB Navy Blue PV1S XXXXXXORXX PV XXXXXXOR Orange Lock out and or tag out all energy sources to Cierre y o rotule todas las fuentes de energ a al Label P N 23395 conveyor system and loadi...

Page 21: ...ies or regions Other trademarks and service marks belonging to Martin Engineering Company in the United States and or other countries or regions may be designated with the TM and SM symbols Brands tra...

Page 22: ...00 544 2947 or 309 594 2384 FAX 309 594 2432 www martin eng com We Make Your Bulk Materials Handling Cleaner Safer and More Productive Through Personalized Performance Form No M3735 03 09 2006 2009 MA...

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