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Martin Engineering M4101-01/19

11

Martin

®

 HD QB1™ Cleaner

Weekly Maintenance

IMPORTANT

Read entire section before beginning work.

NOTE

Maintenance inspection should be performed no less than 
weekly. Some applications may require more frequent 
maintenance inspections.

DANGER

!

Before installing, servicing, or adjusting the belt cleaner, turn 
off and lockout / tagout / blockout / testout all energy sources 
to the conveyor and conveyor accessories according to ANSI 
standards. Failure to do so could result in serious injury or 
death.

1. Remove any material from belt cleaner.

2. Make sure all fasteners are tight. Tighten if necessary.

3. Check tension on cleaner. Re-tension if necessary.

4. Wipe all labels clean. If labels are not readable, contact Martin 

Engineering or a representative for replacements.

5. Check blades for excessive wear. Replace if necessary.

6. Remove equipment from service if there is any indication it is not 

functioning properly. Call Martin Engineering or a representative for 
assistance. Do NOT return equipment to operation until the cause of the 
problem has been identified and corrected.

WARNING

!

Failure to remove tools from maintenance area and conveyor 
belt before turning on energy source can cause serious injury 
to personnel and damage to belt.

7. Remove all tools from maintenance area.

DANGER

!

Do not touch or go near conveyor belt or conveyor accessories 
when conveyor belt is running. Body or clothing can get 
caught and pull body into conveyor belt, causing severe injury 
or death.

8. Start conveyor belt. Observe belt cleaner operation for several revolutions 

of the belt. Service or adjust belt cleaner as necessary to ensure proper 
belt cleaner operation.

Weekly Maintenance

Summary of Contents for HD QB1

Page 1: ...Martin HD QB1 Cleaner Operator s Manual M4101 Go to Martin HD QB1 Cleaner web page...

Page 2: ...an National Standards Institute ANSI z244 1 1982 American National Standard for Personnel Protection Lockout Tagout of Energy Sources Minimum Safety Requirements and Occupational Safety and Health Adm...

Page 3: ...ls required 1 Urethane shelf life 2 Safety 3 Before Installing Belt Cleaner 4 Installing Belt Cleaner and Tensioner 7 Locating belt cleaner mainframe 7 Removing blade 8 Installing torque tubes 8 Insta...

Page 4: ...alling Blade 8 5 Torque Tube Installation 8 6 Mainframe Locating Tabs 9 7 Centering Cleaner on Belt 9 8 Martin HD QB1 Cleaner Assembly P N C1QHASXXSXXXXRX 14 9 Martin Conveyor Products Warning Label P...

Page 5: ...tallation Belt cleaner inspection access If the belt cleaner is installed on enclosed pulley chutework at least one Martin Inspection Door should be installed Martin Inspection Doors are available fro...

Page 6: ...sentative Table II Urethane Shelf Life URETHANE SELECTION APPLICATION DESCRIPTION TYPICAL MATERIALS CONTINUOUS TEMPERATURE Orange Standard Martin Urethane Suitable for 80 or more of all belt cleaner a...

Page 7: ...y or death DANGER If this equipment will be installed in an enclosed area test the gas level or dust content before using a cutting torch or welding Using a torch or welding in an area with gas or dus...

Page 8: ...d result in serious injury or death 4 Turn off and lockout tagout blockout testout energy source according to ANSI standards see References DANGER If this equipment will be installed in an enclosed ar...

Page 9: ...eaner Figure 1 Belt Cleaner Mounting Locations 30 maximum Conveyor Center Line Conveyor Center Line 30 maximum 30 maximum Conveyor Center Line 30 maximum Conveyor Center Line 45 minimum BELT TRAVEL Po...

Page 10: ...ot in the direct flow of discharging material causing premature blade wear 2 The diameter of the pulley is big enough that the blade does not trap or hold material between the inside of the blade and...

Page 11: ...nloading from conveyor belt 6 Repeat steps 1 through 5 for far side chute wall 7 Drill or cut holes for tensioner mounting plates on chute walls as follows a If bolting tensioner mounting plates to ch...

Page 12: ...p B from blade cartridge D 3 Pull blade cartridge away from blade clamp C and remove from mainframe Figure 5 Torque Tube Installation Installing torque tubes 1 Insert torque tube F into mainframe E 2...

Page 13: ...om blade stops Installing blade 1 See Figure 4 Position blade on mainframe with blade curve facing conveyor belt Push far side end of blade into blade stop C until it locks 2 Push blade cartridge D on...

Page 14: ...elt is running Body or clothing can get caught and pull body into conveyor belt causing severe injury or death 4 Turn on conveyor belt for 1 hour then turn off DANGER Before installing servicing or ad...

Page 15: ...ering or a representative for replacements 5 Check blades for excessive wear Replace if necessary 6 Remove equipment from service if there is any indication it is not functioning properly Call Martin...

Page 16: ...Check blades and replace if necessary Blade wears only in the center Use a segmented style blade for crown pulleys Consider narrowing the blade width to clean the middle of the belt Noise or vibratio...

Page 17: ...wist Tensioners P N 38850 2 Dual Martin Twist Tensioners with L Bracket P N 38850 2L Dual Martin Spring Tensioners P N 38180 2 Operator s manuals Martin Spring and Air Tensioners Operator s Manual P N...

Page 18: ...able II 1 3 Blade Retainer with Set Screw C1QHRIT 2 4 Torque Tube Collar with Set Screw C1QACIT 2 5 Torque Tube Table III 2 6 NS Label Martin Products 38048 2 7 NS Label Conveyor Products Warning 2339...

Page 19: ...XRX 52 1321 90 2286 C1QAMRS58 C1QHBS52XX C1QATTS30 C1QHAS60S54XXRX 54 1372 90 2286 C1QAMRS58 C1QHBS54XX C1QATTS30 C1QHAS60S56XXRX 56 1422 90 2286 C1QAMRS58 C1QHBS56XX C1QATTS30 C1QHAS66S58XXRX 58 1473...

Page 20: ...es de energ a al Label P N 23395 conveyor system and loading system before performing any work on conveyor or conveyor accessories Failure to do so could result in severe injury or death sistema trans...

Page 21: ...oner Assembly P N 38850 Martin HD QB1 Cleaner Assembly P N C1QHASXXSXXXXRX 4 00 102 4 50 114 0 625 16 3 50 89 4 50 114 8 50 216 minimum 1 93 49 3 10 79 Chute Wall 7 18 182 9 27 235 6 00 152 Appendix M...

Page 22: ......

Page 23: ...ies or regions Other trademarks and service marks belonging to Martin Engineering Company in the United States and or other countries or regions may be designated with the TM and SM symbols Brands tra...

Page 24: ...ical Resource for Total Dust and Material Control is a 576 page hard cover volume that provides information of value to industries where the efficient handling of bulk materials is a key to productivi...

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