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55208033-08 

 

SPECIFIC FAULT DIAGNOSIS FOR L UNITS 
 

 

CONDITION

 

POSSIBLE CAUSE

 

ACTION

 

 

Check for alarms  

LEDs flashing - see table below 

ii 

If NO external connections are made to alarm terminal 5, the presence of an alarm condition can be tested for by checking for mains voltage at 
terminal 5; full mains voltage = Alarm; less than mains voltage = Clear. 

The outdoor unit can be caused to operate for test purposes by temporarily linking live directly to terminal 3  
(up to 20 seconds delay) 

Outdoor unit runs continually at high  

Charge link still fitted 

Remove charge link 

 

speed 

MHPUL in heating 

Normal 

 

 

Minimum speed adjustment set too high 

Reset minimum speed 

If all external devices test O.K. the outdoor unit pcb must be replaced 

 

No LED's lit or flashing 

Unit commanded to be OFF 

Transmit 'ON' 

 

 

No mains supply or internal fuse blown. (Fuse F2 
on internal control board blown during configuring) 

Check electrical supply and fuses 

 

 

Fan motor plug disconnected 

Reconnect fan motor plug 

 

 

Motor internal thermal protector operated 

Check motor and rectify 

 

 

Cables to fascia not connected 

Reconnect 

 

 

Circuit board fault 

Check circuit board and replace 

 

 

High water level 

Check pump circuit (if fitted) 

All LED's lit, one flashing 

Temperature sensor problem 

See table below 

 

 

Resistor problem (non MHPUL) 

Check resistor connected 

 

 

Outdoor sensor problem (MHPUL) 

Replace outdoor unit sensor/check 
interconnecting wiring 

Indoor unit continues after stop/off 

Overrun of 30 seconds in heating 

Normal 

Unit will not respond to infrared commands.  Battery discharged 

Replace battery 

 

 

 

 

 

 Handset 

corrupted 

Reset 

Unit does not switch on/off at  
intended times 

Power cut has occurred 

Send any command from the handset to 
synchronise the timer 

Unit not running in intended 
mode/temperature 

Power has been shut off for three or more days, 
unit is exercising default programme 

Use handset retransmit button 

Fan does not run at the intended  
speed 

Heat Pumps Only 

Fan runs at low speed until indoor coil is warm, 
then changes to intended speed 

Short cycles between cool and heat 

System oversized for room 

Use cool or heat programmes NOT 'Auto' 

First operation, room is overcooled  
or overheated by 2°C 

Set point temperature reverts to normal after 
deadband is reached or 20 minutes of  
operation 

Normal 

Handset will not transmit 

Heating commands 

Incorrectly configured - see page 23 

 

 

Any commands 

Battery flat 

Compressor runs on 

Automatic minimum run time of 1.5 minutes 

Normal 

 

 

 

 

HANDSET 

 If the handset fails to respond to button operations, disconnect and then reconnect the battery.  
The previous programme state is retained in the memory for a few seconds provided none of the user buttons are pressed. 

 
 

LED STATUS AND ALARM INDICATIONS

 

 

Cool

 

Dry

 

Fan

 

Heat

 

DIAGNOSTICS

 

D

 

I

 

4

 

F

 

 

Green

 

Red

 

Red

 

Amber

   

OFF

 

OFF

 

OFF

 

OFF

 

No power, manual OFF, timed OFF, condensate 
high level, fault in condensate control

 

ON

 

OFF

 

ON

 

OFF

 

Cooling mode selected

 

ON

 

OFF

 

ON

 

BLINKS

AUTO - predominantly cooling

 

OFF

 

OFF

 

ON

 

ON

 

Heating mode selected

 

BLINKS

 

OFF

 

ON

 

ON

 

AUTO - predominantly heating

 

OFF

 

OFF

 

ON

 

OFF

 

Fan mode selected

 

OFF

 

ON

 

ON

 

OFF

 

Dry mode selected

 

OFF

 

OFF

 

OFF

 

BLINKS

Outdoor unit defrosting

 

Diagnostics 

 

 

 

 OFF

 

OFF

 

BLINKS x 4

OFF

 

Room sensor missing

 

 OFF

 

OFF

 

BLINKS x 4

OFF

 

Indoor coil sensor missing

 

 OFF

 

BLINKS

 

BLINKS x 4

OFF

 

Heat pump only, outdoor coil sensor missing

 

 BLINKS

 

OFF

 

BLINKS x 1

OFF

 

Compressor overload

 

Heronhill - for all your Marstair requirements

Tel: 01823 665660

www.heronhill.co.uk

Fax: 018123 665807

Summary of Contents for 600E

Page 1: ...55208033 08 TECHNICAL MANUAL DX CASSETTE 600E M 600E 600L Heronhill for all your Marstair requirements Tel 01823 665660 www heronhill co uk Fax 018123 665807 ...

Page 2: ... recommend that personnel working on this equipment be skilled and fully conversant with the appropriate Air Conditioning Refrigeration and Electrical practices and have sound knowledge of current Industrial Safe Working practices 2 These units consist of 600E M cassettes using remote wired controllers 600 L cassettes using infrared controllers and 600 E cassettes using infrared controllers 3 Thes...

Page 3: ...r 55222013 55222014 55222015 55222016 55222017 55222018 NOTE The fascia is shipped separate from the chassis and they are ordered on separate part numbers DIMENSIONS AND WEIGHTS UNPACKED with fascia fiitted 600 Model 20 40 60 Height mm 335 335 335 Width mm 675 675 675 Depth mm 675 675 675 Weight kg 21 23 25 PACKED 600 Chassis 600 Fascia Model 20 40 60 20 40 60 Height mm 360 360 360 100 Width mm 81...

Page 4: ...g life cleanable filter STD STD STD Remote temperature sensor STD OPTIONS NOTE These kits are easier to fit before installation some may also be factory fitted SYSTEM MATCHES Air Conditioning Systems Heat Pump Systems 600 ALL MCU or DCU 600L 600E MHPUL MHPUE DHPUE 20 15 20 15 20 20 40 30 20 30 60 50 40 30 40 40 40 50 60 40 60 50 60 60 NOTE Table above is for 600 units matched with Marstair outdoor...

Page 5: ... 2 82 4 66 0 66 3 06 4 89 0 67 3 26 5 14 0 68 3 51 5 35 0 71 3 81 5 72 0 72 4 09 4 80 0 88 4 20 60 60 N A 4 97 0 65 3 24 5 24 0 66 3 45 5 51 0 67 3 71 5 78 0 70 4 02 6 26 0 69 4 32 5 18 0 84 4 36 Cannot be used on low speed Rated at BS2852 Part 1 1982 UK condition C NEMA condition A Tropical condition B HEAT PUMP a Cooling MAX speed outdoor unit fan UK CONDITIONS ROOM 21 C 15 C AMBIENT 27 C 19 C E...

Page 6: ... 6 53 0 66 45 39 1 55 7 49 7 46 4 39 2 37 2 35 7 48 27 19 2 57 5 53 6 50 9 45 1 42 3 39 8 52 31 24 3 61 9 59 0 56 2 54 2 48 9 44 2 59 38 32 4 63 1 62 0 58 3 56 6 51 6 46 7 61 40 34 40 5 68 0 67 3 63 5 61 9 57 5 52 8 67 46 40 1 55 5 51 1 47 8 41 8 41 1 40 0 50 29 22 2 58 8 54 8 52 0 47 5 46 2 42 3 54 33 26 3 62 1 59 2 56 4 53 6 49 9 43 2 59 38 31 4 64 1 61 2 58 5 55 6 51 7 45 4 60 39 33 60 5 69 4 6...

Page 7: ... NOISE LEVELS As shown on the graphs above branch duct airflow can be be increased by blanking off the fascia side to which the branch duct has been connected FAN SPEED RANGE 2 FOR NORMAL NOISE LEVELS FAN SPEED RANGE 3 FOR MAXIMUM NOISE LEVELS Heronhill for all your Marstair requirements Tel 01823 665660 www heronhill co uk Fax 018123 665807 ...

Page 8: ... 25 20 20 1 5 2 0 7 4 8 3 29 20 30 1 8 2 0 9 0 8 3 37 1 9 2 0 4 1 8 3 19 40 30 1 9 2 0 9 0 8 3 37 1 9 2 0 4 1 8 3 19 40 40 2 4 2 0 11 3 8 3 51 2 4 2 0 5 2 8 3 24 40 50 3 0 2 0 11 8 8 3 52 2 5 2 0 5 0 8 3 23 60 40 2 4 2 0 11 3 8 3 51 2 4 2 0 5 2 8 3 24 60 50 3 0 2 0 11 8 8 3 52 2 5 2 0 5 0 8 3 23 60 60 3 2 2 0 15 1 8 3 61 3 2 2 0 6 4 8 3 26 With MHPUL MHPUE 1 Ph 230V 50Hz 3 Ph 400V 50Hz INPUT FULL ...

Page 9: ... cables the units may be independently supplied and fused 600 20E 40E 60E 1Ph Cool Only 5 5 5 1Ph with Electric Heating 10 10 10 FUSES FOR SYSTEMS WITH 1 PH 230V OUTDOOR UNITS A 600 20 40 60 MCU S H1 H2 S H1 H2 S H1 H2 15 16 16 16 20 16 16 16 30 16 16 16 16 16 16 40 20 20 20 20 20 20 50 16 16 16 16 16 16 60 20 20 20 DCU S H1 H2 S H1 H2 S H1 H2 15 16 16 16 20 16 16 16 30 16 16 16 16 16 16 40 20 20 ...

Page 10: ...10 25 55208033 08 30 306 580 x 580 610 300 675 x 675 187 5 187 5 INSTALLATION CONTENTS DIMENSIONS Heronhill for all your Marstair requirements Tel 01823 665660 www heronhill co uk Fax 018123 665807 ...

Page 11: ...11 25 55208033 08 REMOVAL OF CHASSIS 600L 600E 600E M MOUNTING Heronhill for all your Marstair requirements Tel 01823 665660 www heronhill co uk Fax 018123 665807 ...

Page 12: ...NEMA CONDITIONS Heating restrictor fitted into the expansion assembly 15 20 033 035 30 40 040 039 50 60 052 051 051 041 Heat pump cooling conditions DHPUE IMAGE 600 COOLING RESTRICTOR FITTED UK CONDITIONS NEMA CONDITIONS 15 20 032 027 30 40 039 037 50 60 049 041 Heronhill for all your Marstair requirements Tel 01823 665660 www heronhill co uk Fax 018123 665807 ...

Page 13: ...n is temperature independent Changeover between normal operation and standby Changeover activated when contact of switch is opened NC Frost protection enabled 4K in heating mode 2K in cooling mode 5K Function Fan control Operating mode changeover via external switch Action of switch for externally operated mode changeover Standby Switching differential Dead zone in normal operation Switch 1 2 3 4 ...

Page 14: ...14 25 55208033 08 Heronhill for all your Marstair requirements Tel 01823 665660 www heronhill co uk Fax 018123 665807 ...

Page 15: ...Ph 50Hz FUSED SUPPLY 400V 3Ph 50Hz N 7 5 3 4 L Q2 Q3 Q1 Y11 Y21 N M B1 OPTIONAL REMOTE RETURN AIR SENSOR 97200212 97200212 6 N 7 2 5 3 4 30 25 20 15 10 L Q2 Q3 Q1 Y11 Y21 N M B1 6 1Ph MCU DCU 3Ph MCU DCU 30 25 20 15 10 LOW MEDIUM HIGH Factory Settings FAN SPEED SELECTION INTERCONNECTING WIRING Heronhill for all your Marstair requirements Tel 01823 665660 www heronhill co uk Fax 018123 665807 ...

Page 16: ...Y 230V 1Ø 50Hz FUSED SUPPLY 230V 1Ø 50Hz 3Ø DCU MCU PE N L1 L2 L3 3 PE N L2 L2 L1 L1 C PE N FUSED SUPPLY 400V 3Ø 50Hz L2 DATA 2 1 OR INDEPENDENT FUSED SUPPLY L1 3Ø MHPUE DHPUE PE N L1 L1 L3 PE N PCBA DATA OK FUSED SUPPLY 400V 3Ø 50Hz L2 L2 L1 55200301 EMC TERMINATION GLAND BMS BMS ALARM NETWORK x 3 x 1 x 1 x 2 x 2 x 1 x 1 53800402 10 V DATA Heronhill for all your Marstair requirements Tel 01823 66...

Page 17: ...0L 600L 600L 600L 600L 600L 600L 600L 3 MCU DCUE ø PE N L1 L2 L3 3 PE N L2 L1 L PE N FUSED SUPPLY 400V 3Ø 50Hz 3 MHPUL ø OK PE N L1 L2 L3 PE N L2 L1 L PE N S S S S 1 3 7 FUSED SUPPLY 400V 3Ø 50Hz PE PE N N L1 L1 1 MHPUL ø OK N PE S S S S 1 1 1 3 C C 7 RV RV FUSED SUPPLY 230V 1Ø 50Hz L C RV C RV Heronhill for all your Marstair requirements Tel 01823 665660 www heronhill co uk Fax 018123 665807 ...

Page 18: ...8 x 4 FITTING THE FASCIA 600 L 600 E 4 600E M D I 4 F D I 4 F C F D C F D 600E M 600 E 600 L REINSTALLING THE CHASSIS Heronhill for all your Marstair requirements Tel 01823 665660 www heronhill co uk Fax 018123 665807 ...

Page 19: ...19 25 55208033 08 CONDENSATE DRAIN PIPING Heronhill for all your Marstair requirements Tel 01823 665660 www heronhill co uk Fax 018123 665807 ...

Page 20: ...he return air grille is cleaned regularly THE UNIT SHOULD ALWAYS BE USED WITH A FILTER FAILURE TO DO SO WILL CAUSE A DECLINE IN UNIT PERFORMANCE AND MAY RESULT IN MALFUNCTION It is recommended that in order to prolong life and maintain performance of the unit it is regulary serviced by a TEV installer dealer Heronhill for all your Marstair requirements Tel 01823 665660 www heronhill co uk Fax 0181...

Page 21: ...l dry or partly sweating Dirty condenser Clean fins if necessary E Indoor coil frosting Refrigerant shortage Check for leaks Recover repair evacuate and recharge Dirty evaporator fins filter Clean if blocked Running in cool ambient without a head pressure controller Fit head pressure controller If room temperature is also low Thermostat set too low or cooling permanently Reset or replace F Noisy u...

Page 22: ...imes Power cut has occurred Send any command from the handset to synchronise the timer S Unit not running in intended mode temperature Power has been shut off for three or more days unit is exercising default programme Use handset retransmit button T Fan does not run at the intended speed Heat Pumps Only Fan runs at low speed until indoor coil is warm then changes to intended speed U Short cycles ...

Page 23: ...O Indoor unit continues after stop off command Overrun of 30 seconds in heating NORMAL P Unit will not respond to infrared commands No audible answer signal Handset not plugged into wall bracket if appropriate Fault in connections between wall bracket and indoor unit Plug in correctly and check connections Battery discharged Replace battery Operating in charge mode Remove charge link from outdoor ...

Page 24: ...lectrics box 11 Chassis 12 Fresh air cover 13 Fan 14 Coil bracket 15 Heater bracket clip 16 Fan cowl 17 Fan guard 18 Heater element 19 Heater cut out 20 Thermal fuse 21 Internal electrics cover 22 PCBA 23 Receiver board 24 Threaded bung 25 Pipe panel 26 Lift pump 27 Float switch 28 Lift pump PCB bracket 29 Lift pump condensate PCBA 30 Motor mounts Heronhill for all your Marstair requirements Tel 0...

Page 25: ... www marstair com TEL FAX EMAIL WEB FASCIA ASSEMBLY 1 LED lens cover 8 Vane bearing 2 Fascia 9 Vane connector 3 Grille 10 Vane motor 4 Filter 11 Double yoke 5 Badge 12 Spider 6 Air deflector vane 13 Actuator arm 7 Vane end cap Heronhill for all your Marstair requirements Tel 01823 665660 www heronhill co uk Fax 018123 665807 ...

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