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6

bottle life when over charge), can adjust voltage and current self-regulation, with the charge time, the electric 
bottle voltage will raise gradually. If adopt the charger with the cart, it will extend the battery use life. 

 

 

 

 

3

Daily Maintenance 

The use life of the electric cart have a great relation with the primary use circumstance, before use the new cart 
should charge the battery full, test the tire pressure, keep the cart driving with lower speed and small loads, let 
the parts cooperate go on a period, improve the cooperate precision, in order to avoid the abrasion over early 
and improve use age.

 

 

3.1 Battery use and maintenance 

The single golf cart use the sealed valve lead acid battery and belong to free maintenance product, don’t try to 
open, maintenance or other change, as it will damage the battery or cause accident. 

 

   

3

.1.1 Battery right use 

1) Don’t open the cover to supply electrolyte and change safety valve. 
2) Check the battery if have damage on a certain time, crack or abnormity (check 1 time per half a year) 
3) Clean the battery surface on a certain time, ensure the battery connect well and check the terminal protect 
jacket if loose from the electrode( check 1 time per half a year) 
4) The usage of the battery can not excess deep discharge, the discharge deep is better around 30%-50%, 
usually no more than 80%, should charge immediately after use, can not store when short of electricity. 

5) When charge, should not keep the charger charge the battery last too long, usually no more than 20 hours. 

6) Only allow to charge the battery by our company provide charger. 

 

       

 

 

3.1.2 Clean battery and maintenance procedure 

1) Offload the saddle and cover 
2) Offload the battery connect wire to cut off the electricity 
3) Clean the battery surface, it should be airing the battery before connect the wire 
4) Ensure the connection firmly 

 

3.1.3 Change the battery 

Require tool                                              Number 
Big cross screwdriver                              1 
5mm inner six angle spanner         1 
8-10mm insulation hatch spanner     1 
 
Change procedure: 
1)  Close the electron lock key 
2)  Remove the seat and rear body( please note don’t pull the connect wire forcibly 

Please use the brainpower charger provide by our company, the battery will come to float 

charge when full, so it will not over charge when charge long time. We suggest charge time no 
more than 20hours. 

Summary of Contents for DG24800

Page 1: ...1 DG24800 Manual...

Page 2: ...2 contents 1 Electrical system summarize 3 2 Function explain 4 3 Daily maintenance 6 4 General trouble service 10 Appendix 1 Trouble diagnose chart 12...

Page 3: ...ing Please charge the battery full before using the cart in right way 1 1 Battery The battery is in series by two DJM12V45AH lead acid battery and supply the power DC24V to the cart the batteries are...

Page 4: ...ch electric lock E display function bar 1 5 Electric wiring harness All wiring harness consist of control wiring front part wiring light connected wiring and rear light wiring 2 Function explain 2 1 e...

Page 5: ...hould move the cap of the socket up insert the tie in into the socket and connect the other end with the power supply When the red light on means the charger is work when the green light on means it i...

Page 6: ...urface on a certain time ensure the battery connect well and check the terminal protect jacket if loose from the electrode check 1 time per half a year 4 The usage of the battery can not excess deep d...

Page 7: ...remove the controller surface of the dust and rust particularly corrosive substances so as not to cause the electronic control failure It is strictly prohibited to use the controller in wet overload...

Page 8: ...ntroller to repair or change it otherwise the motor and rear axle may damaged 2 There is no repairable parts on motor and rear axle itself for the user so please do not try to open the controller to r...

Page 9: ...ct position backward and lean on down fasten the 2 tighten bolts 4 Install all parts by the opposite sequence as disassemble 3 6 Replace the front light bulb 1 Turn off the ignition key switch 2 Loose...

Page 10: ...can not be linked to the mobility to long usually less than 20 hours 1 Charger can only be used for DG24800 series of electric car can t be used as the other power 2 The input voltage of the charger...

Page 11: ...g if it s the battery connecting wire not firm and connector is not good contacts Check the voltage of the charger socket 1 and 2 Normally is 24V or it is the connection wires problem Fault phenomena...

Page 12: ...perating with charger attached 3 Intermittent battery connection 2 1 MAIN OFF FAULT main contactor driver Off fault 1 Main contactor driver failed open 2 3 MAIN CONT FLTS main contactor fault 1 Main c...

Page 13: ...not correspond tothrottle request 2 Short in motor or in motor wiring 3 Controller failure 4 3 EEPROM FAULT EEPROM fault 1 EEPROM failure or fault 4 4 POWER SECTION FAULT power section fault 1 EEPROM...

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