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IOM  -  7602-4 Communicating Service Tool

4.0  Service Mode

4.1 

MANUAL OPERATION

Manual Operation mode allows service personnel to manually 

command operation for any of the thermostat outputs, blower 

speed, as well as pump speed or valve position to help 

troubleshoot specific components.

NOTE 1

:  The ECM Airflow adjustment will not be present if the 

connected communicating control (DXM2) is not configured for 

ECM (section 3.1).

NOTE 2

:  The Pump Speed adjustment will not be present 

if the connected communicating control (DXM2) is not 

configured for Pump (section 3.4).

NOTE 3

:  The Valve Position adjustment will not be present if 

the connected communicating control (DXM2) is configured for 

Valve (section 3.5).

4.2 

CONTROL DIAGNOSTICS

Control Diagnostics mode allows service personnel to view 

the status of all physical inputs, switches and temperature 

sensor readings, as well as the operational status of the heat 

pump at the thermostat.

Navigate between diagnostic screens using the left/right 

arrow buttons.  

NOTE

:  The Pump Status will not be present if the connected 

communicating control (DXM2) is not configured for Pump 

(section 3.4). 

SERVICE MODE

MANUAL OPERATION
CONTROL DIAGNOSTICS
DIPSWITCH CONFIG
FAULT  HISTORY
CLEAR FAULT HISTORY

SELECT OPTION 

 

 PREVIOUS                                        SELECT 

MANUAL OPERATING MODE

Y1

COMM   OUTPUT

OFF

Y2

COMM   OUTPUT

OFF

W

COMM   OUTPUT

OFF

O

COMM   OUTPUT

OFF

G

COMM   OUTPUT

OFF

H

COMM   OUTPUT

OFF

DH

COMM   OUTPUT

OFF

ECM AIRFLOW

0

PUMP

SPEED

0%

TEST MODE

OFF

SELECT OPTION 

 

 PREVIOUS                                        SELECT 

CONTROL STATUS

TEMPERATURES

LT1    TEMP                                                    38.1

LT2    TEMP                                                    79.9

COMP   DISCHARGE                                   157.7

HOT   WATER   EWT                                    121.5

LEAVING AIR                                                  75.1

LEAVING WATER                                           73.3

ENTERING WATER                                        78.5

CONTROL VOLTAGE                                     26.4

ECM    BLOWER   RPM                                  550

ECM    TARGET    CFM                                  800

ECM    BLWR    STATIC                                  N/A

 PREVIOUS                                             NEXT 

CONTROL DIAGNOSTICS

HP SWITCH                                                     CL

LOC SWITCH                                                   CL

Y1 PHYSICAL INPUT                                      ON

Y2 PHYSICAL INPUT                                     OFF

W PHYSICAL INPUT                                      OFF

O PHYSICAL INPUT                                       ON

G PHYSICAL INPUT                                       ON

H PHYSICAL INPUT                                       OFF

EMERG SHUTDOWN                                     OFF

NIGHT SETBACK                                           OFF

OVR INPUT                                                     OFF

 PREVIOUS                                             NEXT 

CONTROL DIAGNOSTICS

PUMP OPERATION

PUMP SPEED                                               60%
PUMP WATTS                                               140
FLOW RATE GPM                                         7.4

 PREVIOUS                                        

Summary of Contents for Comfort-Aire Century 7602-444

Page 1: ...ction 3 Menu Structure 4 System Configuration 4 Airflow Selection 4 Option Selection 5 Unit Configuration 5 Pump Configuration 6 Valve Configuration 6 Multi Unit Configuration 7 Service Mode 8 Manual Operation 8 Control Diagnosis 8 Dipswitch Configuration 9 Fault History 9 Clear Fault History 11 Revision History 12 ...

Page 2: ...Equivalent Model Numbers Heat Controller Climate Master HE Series TZ HZ Series TE HZS Series TES HB Series 0 5 5T TC HB Series 7 25T TL HKV Series TL HRC Series TRC ...

Page 3: ...it by operating it manually performing control diagnostics viewing dip switch configurations or by viewing fault history and operating conditions when a fault occurred The Service Tool connects to the DXM2 board with a 4 Wire Connector as shown below P1 Alarm Relay O Y1 Y2 W G C R AL1 R C OVR ESD C R NSB AL2 JW1 H LT1 LT1 LT2 LP LP HP HP Status Fault 1 240Vac Com N O Fan Enable 7 6 1 2 5 Factory l...

Page 4: ...mp Configuration menu section 3 4 will not be present if the connected communicating control is configured for No Loop Configuration OTHER Note 3 The Valve Configuration menu section 3 5 will not be present if the connected communicating control is configured for No Loop Configuration OTHER 3 1 AIRFLOW SELECTION Adjust the airflow settings for each system operating mode using the up down arrow but...

Page 5: ...3 6 for unit selection 3 3 UNIT CONFIGURATION Adjust the Unit Configuration settings including Heat Pump Family Heat Pump Size Blower Type and Loop Configuration using the up down arrow buttons Press the center button to select each item Heat Pump Family default stored in control valid range TE TY TES TEP TRT TSM TSL Heat Pump Size default stored in control valid range depends on Heat Pump Family ...

Page 6: ...o select Fixed and press to save Default stored in control Valid range 15 90 in 1 increments Heating Stage 1 Cooling Stage 1 Heating Stage 2 Cooling Stage 2 If Pump Configuration is set to VS PUMP PARALLEL valid range changes to 50 90 in 1 increments 3 5 VALVE CONFIGURATION Configure temperature differentials at the thermostat for vFlow units with a motorized modulating valve Adjust the Valve Conf...

Page 7: ...7602 457 thermostat or connected to one another in series as shown by the figure below 3 6 1 MULTI UNIT AIRFLOW SELECTION In section 3 1 when an installer selects Airflow Selection from the System Configuration menu the installer may choose the unit to configure by the last 4 digits of its serial number from the following screen 3 6 2 MULTI UNIT OPTION SELECTION In section 3 2 when an installer se...

Page 8: ...avigate between diagnostic screens using the left right arrow buttons NOTE The Pump Status will not be present if the connected communicating control DXM2 is not configured for Pump section 3 4 SERVICE MODE MANUAL OPERATION CONTROL DIAGNOSTICS DIPSWITCH CONFIG FAULT HISTORY CLEAR FAULT HISTORY SELECT OPTION PREVIOUS SELECT MANUAL OPERATING MODE Y1 COMM OUTPUT OFF Y2 COMM OUTPUT OFF W COMM OUTPUT O...

Page 9: ...N RV O THERMOSTAT 5 ON DEHUMID OFF 6 ON EH2 AUX HEAT 7 ON BOILERLESS 8 ON SEE DXM2 AOM PREVIOUS NEXT CONTROL CONFIGURATION DIPSWITCH S2 1 ON ACCESSORY 1 2 ON ACCESSORY 2 3 ON 4 ON ACCESSORY 2 5 ON ACTIVE W COMP 6 ON 7 ON H DEHUM INPUT 8 ON FACTORY SETTING PREVIOUS NEXT CONTROL CONFIGURATION DIPSWITCH S3 1 ON FACTORY SETTING 2 OFF HWG TEST OFF 3 OFF HWG SP 125 4 OFF HWG DISABLED JW3 LT1 SETTING WEL...

Page 10: ...S FAULT CONFIG COND FAULT POSSIBLE CAUSES PREVIOUS SELECT FAULT TEMPERATURE CONDITIONS LT1 LOW WATER TEMP HEAT 1 11 11 AM 11 14 LT1 TEMP 28 1 LT2 TEMP 97 3 HOT WATER EWT 121 5 COMP DISCHARGE 157 7 LEAVING AIR 92 7 LEAVING WATER 34 9 ENTERING WATER 42 1 CONTROL VOLTAGE 26 4 PREVIOUS FAULT I O CONDITIONS LT1 LOW WATER TEMP HEAT 1 11 11 AM 11 14 TSTAT SAFETY OUTPT CONV COMM HPS Y1 Y1 LOC CC Y2 Y2 CO ...

Page 11: ...ory will clear all fault codes stored in the thermostat as well as the fault history in any connected communicating controls DXM2 AXM FAULT CONFG CONDITIONS LT1 LOW WATER TEMP HEAT 1 11 11 AM 11 14 S1 S2 S3 1 ON 1 ON 1 ON 2 ON 2 ON 2 OFF 3 ON 3 ON 3 OFF 4 ON 4 ON 4 OFF 5 ON 5 ON 6 ON 6 ON LT1 WELL 7 ON 7 ON LT2 WELL 8 ON 8 ON PREVIOUS POSSIBLE FAULT CAUSES LOW WATER COIL TEMP LOW WATER TEMP HTG LO...

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