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IOM  -  7602-444 Communicating Service Tool

Comfort-Aire/Century Communicating Service Tool 7602-444 allows install and service technicians to configure and diagnose 

Comfort-Aire/Century Digital Communicating Units without installing a digital communicating thermostat.  

Using the Service Tool, a technician can ELECTRONICALLY:

 

1.  Configure items like: airflow, heat pump options and configuration, pump or modulating valve operation, unit family, unit 

size, etc.

 

  AND

 

2.  Diagnose the unit by operating it manually, performing control diagnostics, viewing dip switch configurations, or by 

viewing fault history and operating conditions when a fault occurred.

 

The Service Tool connects to the DXM2 board with a 4-Wire Connector as shown below:

P1

Alarm Relay

Comp Relay

O

Y1

Y2

W

G

C

R

AL1

24Vdc

EH1 EH2

P6

R

C

Off     On

JW3

A

OV

R

ESD

C

R

NSB

AL2

JW1

Acc1 Relay

Acc2 Relay

H

CO

M

NC1

NO

1

CO

M

NC2

NO

2

P3

CO

RV

RV

LT1 LT1 LT2 LT2

LP LP

HP

HP

P7

Status

Fault

R

R

CC

CCG

CO

S1

S2

1

12

1

4

Factory Use

(240V

ac)

Com

N.O.

Fan Enable

1/

2"

7"

1/

2"

5"

Use 4 mounting screws 

#6 sheet metal screw 1” long

1.5

3/8” standof

f

Factory lo

w

voltage Mole

x

connection for unit harness

Factory lo

w

voltage Mole

x

connection for electric heat

harness

Micr

o

U1

Off     On

P2

COH

COM

AO2

P11

Gnd

T1

P10

T2

T2

T3

T3

T4

T4

T5

P9

T5

T6

T6

A0-1

A0-2

Off     On

S3

RV Relay

CCH Relay

Test

P5

B-

Gnd

P4

A+

24V

(240V

ac)

Fan Speed

N.O.

N.C.

12V

OUT Gnd

P8

IN

NC

P12

Note: There is only one T1 connection

1  2  3  4

1  2  3  4  5  6  7  8

1  2  3  4  5  6  7  8

AO1

Gnd

1

Service tool

connection

DXM2

Board

DXM2

DXM2

Board

Board

1.0  Connection

� 

WARNING! 

WARNING! Connecting wire harness while unit is powered on 

or connecting backward may damage service tool.

Summary of Contents for Comfort-Aire Century 7602-444

Page 1: ...ction 3 Menu Structure 4 System Configuration 4 Airflow Selection 4 Option Selection 5 Unit Configuration 5 Pump Configuration 6 Valve Configuration 6 Multi Unit Configuration 7 Service Mode 8 Manual Operation 8 Control Diagnosis 8 Dipswitch Configuration 9 Fault History 9 Clear Fault History 11 Revision History 12 ...

Page 2: ...Equivalent Model Numbers Heat Controller Climate Master HE Series TZ HZ Series TE HZS Series TES HB Series 0 5 5T TC HB Series 7 25T TL HKV Series TL HRC Series TRC ...

Page 3: ...it by operating it manually performing control diagnostics viewing dip switch configurations or by viewing fault history and operating conditions when a fault occurred The Service Tool connects to the DXM2 board with a 4 Wire Connector as shown below P1 Alarm Relay O Y1 Y2 W G C R AL1 R C OVR ESD C R NSB AL2 JW1 H LT1 LT1 LT2 LP LP HP HP Status Fault 1 240Vac Com N O Fan Enable 7 6 1 2 5 Factory l...

Page 4: ...mp Configuration menu section 3 4 will not be present if the connected communicating control is configured for No Loop Configuration OTHER Note 3 The Valve Configuration menu section 3 5 will not be present if the connected communicating control is configured for No Loop Configuration OTHER 3 1 AIRFLOW SELECTION Adjust the airflow settings for each system operating mode using the up down arrow but...

Page 5: ...3 6 for unit selection 3 3 UNIT CONFIGURATION Adjust the Unit Configuration settings including Heat Pump Family Heat Pump Size Blower Type and Loop Configuration using the up down arrow buttons Press the center button to select each item Heat Pump Family default stored in control valid range TE TY TES TEP TRT TSM TSL Heat Pump Size default stored in control valid range depends on Heat Pump Family ...

Page 6: ...o select Fixed and press to save Default stored in control Valid range 15 90 in 1 increments Heating Stage 1 Cooling Stage 1 Heating Stage 2 Cooling Stage 2 If Pump Configuration is set to VS PUMP PARALLEL valid range changes to 50 90 in 1 increments 3 5 VALVE CONFIGURATION Configure temperature differentials at the thermostat for vFlow units with a motorized modulating valve Adjust the Valve Conf...

Page 7: ...7602 457 thermostat or connected to one another in series as shown by the figure below 3 6 1 MULTI UNIT AIRFLOW SELECTION In section 3 1 when an installer selects Airflow Selection from the System Configuration menu the installer may choose the unit to configure by the last 4 digits of its serial number from the following screen 3 6 2 MULTI UNIT OPTION SELECTION In section 3 2 when an installer se...

Page 8: ...avigate between diagnostic screens using the left right arrow buttons NOTE The Pump Status will not be present if the connected communicating control DXM2 is not configured for Pump section 3 4 SERVICE MODE MANUAL OPERATION CONTROL DIAGNOSTICS DIPSWITCH CONFIG FAULT HISTORY CLEAR FAULT HISTORY SELECT OPTION PREVIOUS SELECT MANUAL OPERATING MODE Y1 COMM OUTPUT OFF Y2 COMM OUTPUT OFF W COMM OUTPUT O...

Page 9: ...N RV O THERMOSTAT 5 ON DEHUMID OFF 6 ON EH2 AUX HEAT 7 ON BOILERLESS 8 ON SEE DXM2 AOM PREVIOUS NEXT CONTROL CONFIGURATION DIPSWITCH S2 1 ON ACCESSORY 1 2 ON ACCESSORY 2 3 ON 4 ON ACCESSORY 2 5 ON ACTIVE W COMP 6 ON 7 ON H DEHUM INPUT 8 ON FACTORY SETTING PREVIOUS NEXT CONTROL CONFIGURATION DIPSWITCH S3 1 ON FACTORY SETTING 2 OFF HWG TEST OFF 3 OFF HWG SP 125 4 OFF HWG DISABLED JW3 LT1 SETTING WEL...

Page 10: ...S FAULT CONFIG COND FAULT POSSIBLE CAUSES PREVIOUS SELECT FAULT TEMPERATURE CONDITIONS LT1 LOW WATER TEMP HEAT 1 11 11 AM 11 14 LT1 TEMP 28 1 LT2 TEMP 97 3 HOT WATER EWT 121 5 COMP DISCHARGE 157 7 LEAVING AIR 92 7 LEAVING WATER 34 9 ENTERING WATER 42 1 CONTROL VOLTAGE 26 4 PREVIOUS FAULT I O CONDITIONS LT1 LOW WATER TEMP HEAT 1 11 11 AM 11 14 TSTAT SAFETY OUTPT CONV COMM HPS Y1 Y1 LOC CC Y2 Y2 CO ...

Page 11: ...ory will clear all fault codes stored in the thermostat as well as the fault history in any connected communicating controls DXM2 AXM FAULT CONFG CONDITIONS LT1 LOW WATER TEMP HEAT 1 11 11 AM 11 14 S1 S2 S3 1 ON 1 ON 1 ON 2 ON 2 ON 2 OFF 3 ON 3 ON 3 OFF 4 ON 4 ON 4 OFF 5 ON 5 ON 6 ON 6 ON LT1 WELL 7 ON 7 ON LT2 WELL 8 ON 8 ON PREVIOUS POSSIBLE FAULT CAUSES LOW WATER COIL TEMP LOW WATER TEMP HTG LO...

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