background image

 

 

5.

 

Center lid to trailer measure and mark for hinge holes on side of trailer. 

 

 

6.

 

Drill holes on lid of trailer. 
 

7.

 

Install on outside of trailer lip and inside of lid lip.  

 

 

8.

 

Place & mark holes for clip above inner stake pocket on left side of the trailer punch 
and drill as before. 

 

9.

 

Place latch assembly on stake pocket mark holes for drilling. 

 
 

ASSEMBLY MANUAL / 

www.marlonproducts.com

 

 

Summary of Contents for MAR ATV 1605

Page 1: ...1 OWNER S MANUAL MODEL MAR ATV 1605 Read the owner s manual completely before you use the trailer Owner s Manual...

Page 2: ...before use Check to insure that all Wheel Bolts are tight Torque to 80 ft lbs Re tighten after the first 50 miles or 80 kilometers Check the tire pressure Maximum 14 PSI when carrying the maximum rat...

Page 3: ...ackage crate Turn upside down 2 Place tongue in channel on bottom Line up holes place 1 11mmx80mm bolt with a washer on both sides in hole Place 1 18 mm Nylock nut on tighten 3 Remove the pin on Axle...

Page 4: ...e the pivoting axle Turnover and reinstall 5 Reinstall washer then pin 6 Inflate tires to the correct PSI Then place water around the rim to check the bead for air leaks ASSEMBLY MANUAL www marlonprod...

Page 5: ...Take the tire and bounce it on even ground and test the rim once again with water to make sure the bead has sealed around the rim properly Make sure to check both sides of the tire 8 Lightly grease h...

Page 6: ...left side of the trailer lid Mark with a pencil 2 Place center hole on mark mark holes 3 Drill hole marks with 7 32 drill bit 4 Place hinge on inside of lid edge and bolt into position repeat for othe...

Page 7: ...les on lid of trailer 7 Install on outside of trailer lip and inside of lid lip 8 Place mark holes for clip above inner stake pocket on left side of the trailer punch and drill as before 9 Place latch...

Page 8: ...the hinged side along the back of the trailer 13 Mark drill a hole for the bottom of the shock hinge on outside of trailer Note extra washer to prevent rubbing 14 Mark drill a hole for the top of the...

Page 9: ...peat above steps on other side for other hinged shock 16 Place lid rack over holes on top of lid attach with nuts bolts Your done Enjoy your new Marlon ATV 1605 trailer ASSEMBLY MANUAL www marlonprodu...

Reviews: